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Solid Carbide Roughing End Mill For Aluminum
2/3 Flute
Spiral
High Speed Cutting
Alloy Steel, Tool Steel,Stainless Steel, High-temp Alloys, Titanium Alloys, Non-ferrous Alloys
TiAlN, TiSiN, Nano
0.005-0.01
Stub, Standard, Extra-Long,38-330mm
| Quantity: | |
|---|---|
Model No. | Flute Diameter (mm) | Flute length (mm) | Shank Diameter (mm) | Overall length (mm) |
D4*12*D4*50 | 4 | 12 | 4 | 50 |
D6*18*D6*50 | 6 | 18 | 6 | 50 |
D8*24*D8*60 | 8 | 24 | 8 | 60 |
D10*30*D10*75 | 10 | 30 | 10 | 75 |
D12*36*D12*75 | 12 | 36 | 12 | 75 |
D14*45*D14*100 | 14 | 45 | 14 | 100 |
D16*45*D16*100 | 16 | 45 | 16 | 100 |
D18*45*D18*100 | 18 | 45 | 18 | 100 |
D20*45*D20*100 | 20 | 45 | 20 | 100 |
Model No. | Flute Diameter (mm) | Flute length (mm) | Shank Diameter (mm) | Overall length (mm) |
D4*16*D4*100 | 4 | 16 | 4 | 100 |
D6*24*D6*100 | 6 | 24 | 6 | 100 |
D8*32*D8*100 | 8 | 32 | 8 | 100 |
D10*40*D10*100 | 10 | 40 | 10 | 100 |
D12*48*D12*100 | 12 | 48 | 12 | 100 |
Roughing end mills for aluminum are typically made from high-speed steel (HSS) or carbide. Carbide end mills are favored for their exceptional hardness and wear resistance, making them well-suited for extended use in aluminum machining.
These end mills have a specific flute geometry optimized for aluminum cutting. They often feature a high helix angle, which helps in efficient chip evacuation and minimizes tool chatter.
Many roughing end mills for aluminum come with specialized coatings like TiN (Titanium Nitride) or TiCN (Titanium Carbonitride). These coatings reduce friction, increase tool life, and prevent built-up edge (BUE) formation during aluminum cutting.
Some roughing end mills incorporate a variable helix design, which helps break up harmonics and vibrations during machining, leading to smoother cutting and longer tool life.
They typically have fewer flutes compared to end mills for other materials. Two or three flutes are common choices for roughing aluminum, as they provide ample space for chip evacuation.
Certain roughing end mills may have chip breaker grooves or notches along the flutes. These features aid in breaking and evacuating chips more effectively, reducing the risk of chip recutting.
Roughing end mills often have serrated or coarse teeth that allow for aggressive material removal while maintaining tool durability.
These end mills come in various configurations, including square end and corner radius. The choice depends on the specific application and the desired surface finish.
Many roughing end mills are center-cutting, meaning they have cutting edges at the center, enabling them to plunge directly into the material.
They are designed for high-feed-rate operations, allowing you to remove material quickly and efficiently, which is crucial for roughing processes.
The radial rake angle is often optimized for aluminum to reduce cutting forces and improve chip formation.
The shank of the end mill is usually designed to fit various tool holders, such as end mill holders or collet chucks, ensuring compatibility with different machining setups.
Some roughing end mills come with coolant channels or holes for the efficient delivery of cutting fluid or air, which can help dissipate heat and improve tool life.
To minimize vibrations and maintain stability during high-speed machining, roughing end mills are often balanced to high tolerances.
Roughing end mills are optimized for aggressive material removal. Their design allows you to remove larger volumes of aluminum quickly, reducing machining cycle times.
These end mills are built to handle the demands of roughing operations, resulting in longer tool life. This reduces the frequency of tool changes, saving time and cost.
The efficient chip evacuation design of roughing end mills minimizes chip recutting, preventing heat buildup and tool wear. This leads to more efficient and productive machining.
The high helix angle and flute geometry of roughing end mills for aluminum help reduce tool chatter and vibrations during machining, resulting in better surface finishes and dimensional accuracy.
While primarily designed for roughing, these end mills can still produce reasonably good surface finishes, reducing the need for additional finishing passes.
Longer tool life, reduced downtime for tool changes, and increased machining efficiency translate into cost savings for manufacturers, especially in high-volume production environments.
Roughing end mills can be used in high-speed machining operations, allowing for even faster material removal rates without sacrificing tool integrity.
The chip breaker geometry and specialized flute design of these end mills facilitate the efficient removal of aluminum chips, minimizing clogging and workpiece damage.
The use of coatings like TiN or TiCN helps prevent the formation of built-up edge, ensuring consistent cutting performance and reducing the risk of tool breakage.
Roughing end mills for aluminum are suitable for various aluminum alloys and can handle different forms of aluminum, from sheets to solid blocks.
These end mills are designed to minimize heat generation during cutting, preventing thermal damage to the workpiece and tool.
Despite their aggressive nature, roughing end mills can maintain precise dimensions and tolerances, making them suitable for applications where accuracy is critical.
The combination of fast material removal and extended tool life leads to increased overall productivity, making roughing end mills a valuable asset in manufacturing processes.
They can be used with standard machining setups and CNC machines, making them readily accessible to a wide range of industries and applications.
The purpose of applying a coating to a Roughing End Mill For Aluminum is to enhance its performance, durability, and overall effectiveness in various machining operations.
TiN is a popular coating choice for Roughing End Mill For Aluminum. It offers excellent wear resistance and provides a protective layer on the tool's surface, reducing friction and extending tool life. TiN coatings are effective when machining non-ferrous materials and can enhance performance in general-purpose milling applications.
TiCN coatings offer improved hardness and heat resistance compared to TiN. They are suitable for machining ferrous materials, including steel and cast iron. TiCN coatings provide excellent wear resistance, reduced friction, and increased tool life.
AlTiN coatings are known for their exceptional hardness, high-temperature resistance, and excellent wear resistance. They are suitable for machining abrasive materials, such as hardened steels and stainless steels. AlTiN coatings provide extended tool life and enhanced performance in high-speed machining applications.
DLC coatings offer excellent hardness, low friction, and high lubricity. They are effective when machining aluminum, copper, and non-ferrous materials. DLC coatings can reduce built-up edge and enhance the chip flow, resulting in improved surface finish and reduced cutting forces.
Roughing end mills are extensively used in aerospace manufacturing to rough out aluminum components such as aircraft structural parts, wing sections, and engine components. Their ability to remove material rapidly is crucial for large aluminum components.
In the automotive industry, roughing end mills are employed to rough out aluminum engine blocks, cylinder heads, and transmission components. These tools help achieve the desired part geometry quickly.
Manufacturers use roughing end mills for aluminum in various applications, including the production of aluminum extrusions, frames, brackets, and other structural components. The tools' efficiency is valuable in reducing machining cycle times.
In the production of molds and dies for plastic injection molding and other manufacturing processes, roughing end mills are used to rough out the aluminum blocks or blanks before finishing operations. This accelerates mold production.
Roughing end mills are applied in the fabrication of aluminum boat hulls, deck components, and marine fittings. Their efficiency is especially important for large-scale boat manufacturing.
The energy sector utilizes roughing end mills for aluminum when machining components for wind turbines, solar panel frames, and various energy infrastructure projects, where aluminum is favored for its lightweight and corrosion-resistant properties.
In the manufacturing of railcar parts, subway components, and transportation-related structures, roughing end mills help shape aluminum materials quickly and accurately.
In the electronics industry, roughing end mills are used to rough out aluminum enclosures, heat sinks, and chassis for electronic devices. The speed and efficiency of these tools are valuable for high-volume production.
Manufacturers of consumer goods, such as household appliances, utilize roughing end mills for shaping aluminum components like cases, frames, and structural parts.
The medical device industry employs roughing end mills when machining aluminum components for medical equipment, devices, and instrument casings.
In architectural applications, roughing end mills are used to shape aluminum components for building facades, curtain walls, and structural elements.
Manufacturers of agricultural machinery and equipment use roughing end mills for shaping aluminum parts like frames, supports, and structural components.
Custom fabricators and metalworking shops employ roughing end mills to rough out unique aluminum components and projects across various industries.
In product development and prototyping, roughing end mills help quickly transform aluminum billets into prototype parts for testing and validation.
In tool and die shops, roughing end mills play a vital role in preparing aluminum workpieces for subsequent finishing operations, such as die sinking and mold machining.
A roughing end mill for aluminum is a cutting tool specifically designed for machining aluminum and other non-ferrous materials. It is used to remove large amounts of material quickly and efficiently in the initial stages of machining.
Unlike standard end mills, roughing end mills have multiple flutes with varying helix angles. This design helps in aggressive material removal while reducing cutting forces and minimizing tool wear.
Faster material removal rates
Extended tool life due to reduced wear
Improved surface finish
Lower cutting forces, which reduces the risk of workpiece deformation
While these end mills are optimized for aluminum, they can also be used on other non-ferrous materials like brass, copper, and plastics. However, they may not perform as effectively on harder materials like steel.
There are various types, including:
High helix roughing end mills
Variable flute roughing end mills
Coarse pitch roughing end mills
Consider factors such as the type of aluminum alloy, machine horsepower, and desired cutting parameters. Consult the manufacturer's recommendations and cutting speed charts for guidance.
The recommended speeds and feeds can vary depending on the specific end mill and machine setup. It's crucial to consult the manufacturer's guidelines or use machining software to determine the optimal parameters.
To extend tool life, avoid excessive speeds and feeds, use proper coolant/lubrication, and periodically inspect the tool for wear. Also, ensure your machine is properly calibrated to prevent tool breakage.
Yes, some roughing end mills can be resharpened, but the process requires specialized equipment and expertise. It's often more cost-effective to replace the tool, especially if it's heavily worn.
Always wear appropriate personal protective equipment (PPE), including safety glasses and hearing protection. Ensure that your workpiece is securely clamped, and follow best practices for machine operation to prevent accidents.
Yes, we are facotry. Founded in 2004，Ruiyu Tools has established itself as a trusted provider of high-quality drill bits, end mills, and other non-standard tools.
Before purchasing, please contact us to confirm model No. and drawings to avoid any misunderstanding.
Yes.We can supply OEM&ODM and make customized design for any specific application.
We suggest you ording a sample. And you can also send us email with detailed photos and specifications for checking if you cannot get enough information in the product page.
Non-standard tools 5-10 Working days，Standard tools usually 1-2 days.
Model No. | Flute Diameter (mm) | Flute length (mm) | Shank Diameter (mm) | Overall length (mm) |
D4*12*D4*50 | 4 | 12 | 4 | 50 |
D6*18*D6*50 | 6 | 18 | 6 | 50 |
D8*24*D8*60 | 8 | 24 | 8 | 60 |
D10*30*D10*75 | 10 | 30 | 10 | 75 |
D12*36*D12*75 | 12 | 36 | 12 | 75 |
D14*45*D14*100 | 14 | 45 | 14 | 100 |
D16*45*D16*100 | 16 | 45 | 16 | 100 |
D18*45*D18*100 | 18 | 45 | 18 | 100 |
D20*45*D20*100 | 20 | 45 | 20 | 100 |
Model No. | Flute Diameter (mm) | Flute length (mm) | Shank Diameter (mm) | Overall length (mm) |
D4*16*D4*100 | 4 | 16 | 4 | 100 |
D6*24*D6*100 | 6 | 24 | 6 | 100 |
D8*32*D8*100 | 8 | 32 | 8 | 100 |
D10*40*D10*100 | 10 | 40 | 10 | 100 |
D12*48*D12*100 | 12 | 48 | 12 | 100 |
Roughing end mills for aluminum are typically made from high-speed steel (HSS) or carbide. Carbide end mills are favored for their exceptional hardness and wear resistance, making them well-suited for extended use in aluminum machining.
These end mills have a specific flute geometry optimized for aluminum cutting. They often feature a high helix angle, which helps in efficient chip evacuation and minimizes tool chatter.
Many roughing end mills for aluminum come with specialized coatings like TiN (Titanium Nitride) or TiCN (Titanium Carbonitride). These coatings reduce friction, increase tool life, and prevent built-up edge (BUE) formation during aluminum cutting.
Some roughing end mills incorporate a variable helix design, which helps break up harmonics and vibrations during machining, leading to smoother cutting and longer tool life.
They typically have fewer flutes compared to end mills for other materials. Two or three flutes are common choices for roughing aluminum, as they provide ample space for chip evacuation.
Certain roughing end mills may have chip breaker grooves or notches along the flutes. These features aid in breaking and evacuating chips more effectively, reducing the risk of chip recutting.
Roughing end mills often have serrated or coarse teeth that allow for aggressive material removal while maintaining tool durability.
These end mills come in various configurations, including square end and corner radius. The choice depends on the specific application and the desired surface finish.
Many roughing end mills are center-cutting, meaning they have cutting edges at the center, enabling them to plunge directly into the material.
They are designed for high-feed-rate operations, allowing you to remove material quickly and efficiently, which is crucial for roughing processes.
The radial rake angle is often optimized for aluminum to reduce cutting forces and improve chip formation.
The shank of the end mill is usually designed to fit various tool holders, such as end mill holders or collet chucks, ensuring compatibility with different machining setups.
Some roughing end mills come with coolant channels or holes for the efficient delivery of cutting fluid or air, which can help dissipate heat and improve tool life.
To minimize vibrations and maintain stability during high-speed machining, roughing end mills are often balanced to high tolerances.
Roughing end mills are optimized for aggressive material removal. Their design allows you to remove larger volumes of aluminum quickly, reducing machining cycle times.
These end mills are built to handle the demands of roughing operations, resulting in longer tool life. This reduces the frequency of tool changes, saving time and cost.
The efficient chip evacuation design of roughing end mills minimizes chip recutting, preventing heat buildup and tool wear. This leads to more efficient and productive machining.
The high helix angle and flute geometry of roughing end mills for aluminum help reduce tool chatter and vibrations during machining, resulting in better surface finishes and dimensional accuracy.
While primarily designed for roughing, these end mills can still produce reasonably good surface finishes, reducing the need for additional finishing passes.
Longer tool life, reduced downtime for tool changes, and increased machining efficiency translate into cost savings for manufacturers, especially in high-volume production environments.
Roughing end mills can be used in high-speed machining operations, allowing for even faster material removal rates without sacrificing tool integrity.
The chip breaker geometry and specialized flute design of these end mills facilitate the efficient removal of aluminum chips, minimizing clogging and workpiece damage.
The use of coatings like TiN or TiCN helps prevent the formation of built-up edge, ensuring consistent cutting performance and reducing the risk of tool breakage.
Roughing end mills for aluminum are suitable for various aluminum alloys and can handle different forms of aluminum, from sheets to solid blocks.
These end mills are designed to minimize heat generation during cutting, preventing thermal damage to the workpiece and tool.
Despite their aggressive nature, roughing end mills can maintain precise dimensions and tolerances, making them suitable for applications where accuracy is critical.
The combination of fast material removal and extended tool life leads to increased overall productivity, making roughing end mills a valuable asset in manufacturing processes.
They can be used with standard machining setups and CNC machines, making them readily accessible to a wide range of industries and applications.
The purpose of applying a coating to a Roughing End Mill For Aluminum is to enhance its performance, durability, and overall effectiveness in various machining operations.
TiN is a popular coating choice for Roughing End Mill For Aluminum. It offers excellent wear resistance and provides a protective layer on the tool's surface, reducing friction and extending tool life. TiN coatings are effective when machining non-ferrous materials and can enhance performance in general-purpose milling applications.
TiCN coatings offer improved hardness and heat resistance compared to TiN. They are suitable for machining ferrous materials, including steel and cast iron. TiCN coatings provide excellent wear resistance, reduced friction, and increased tool life.
AlTiN coatings are known for their exceptional hardness, high-temperature resistance, and excellent wear resistance. They are suitable for machining abrasive materials, such as hardened steels and stainless steels. AlTiN coatings provide extended tool life and enhanced performance in high-speed machining applications.
DLC coatings offer excellent hardness, low friction, and high lubricity. They are effective when machining aluminum, copper, and non-ferrous materials. DLC coatings can reduce built-up edge and enhance the chip flow, resulting in improved surface finish and reduced cutting forces.
Roughing end mills are extensively used in aerospace manufacturing to rough out aluminum components such as aircraft structural parts, wing sections, and engine components. Their ability to remove material rapidly is crucial for large aluminum components.
In the automotive industry, roughing end mills are employed to rough out aluminum engine blocks, cylinder heads, and transmission components. These tools help achieve the desired part geometry quickly.
Manufacturers use roughing end mills for aluminum in various applications, including the production of aluminum extrusions, frames, brackets, and other structural components. The tools' efficiency is valuable in reducing machining cycle times.
In the production of molds and dies for plastic injection molding and other manufacturing processes, roughing end mills are used to rough out the aluminum blocks or blanks before finishing operations. This accelerates mold production.
Roughing end mills are applied in the fabrication of aluminum boat hulls, deck components, and marine fittings. Their efficiency is especially important for large-scale boat manufacturing.
The energy sector utilizes roughing end mills for aluminum when machining components for wind turbines, solar panel frames, and various energy infrastructure projects, where aluminum is favored for its lightweight and corrosion-resistant properties.
In the manufacturing of railcar parts, subway components, and transportation-related structures, roughing end mills help shape aluminum materials quickly and accurately.
In the electronics industry, roughing end mills are used to rough out aluminum enclosures, heat sinks, and chassis for electronic devices. The speed and efficiency of these tools are valuable for high-volume production.
Manufacturers of consumer goods, such as household appliances, utilize roughing end mills for shaping aluminum components like cases, frames, and structural parts.
The medical device industry employs roughing end mills when machining aluminum components for medical equipment, devices, and instrument casings.
In architectural applications, roughing end mills are used to shape aluminum components for building facades, curtain walls, and structural elements.
Manufacturers of agricultural machinery and equipment use roughing end mills for shaping aluminum parts like frames, supports, and structural components.
Custom fabricators and metalworking shops employ roughing end mills to rough out unique aluminum components and projects across various industries.
In product development and prototyping, roughing end mills help quickly transform aluminum billets into prototype parts for testing and validation.
In tool and die shops, roughing end mills play a vital role in preparing aluminum workpieces for subsequent finishing operations, such as die sinking and mold machining.
A roughing end mill for aluminum is a cutting tool specifically designed for machining aluminum and other non-ferrous materials. It is used to remove large amounts of material quickly and efficiently in the initial stages of machining.
Unlike standard end mills, roughing end mills have multiple flutes with varying helix angles. This design helps in aggressive material removal while reducing cutting forces and minimizing tool wear.
Faster material removal rates
Extended tool life due to reduced wear
Improved surface finish
Lower cutting forces, which reduces the risk of workpiece deformation
While these end mills are optimized for aluminum, they can also be used on other non-ferrous materials like brass, copper, and plastics. However, they may not perform as effectively on harder materials like steel.
There are various types, including:
High helix roughing end mills
Variable flute roughing end mills
Coarse pitch roughing end mills
Consider factors such as the type of aluminum alloy, machine horsepower, and desired cutting parameters. Consult the manufacturer's recommendations and cutting speed charts for guidance.
The recommended speeds and feeds can vary depending on the specific end mill and machine setup. It's crucial to consult the manufacturer's guidelines or use machining software to determine the optimal parameters.
To extend tool life, avoid excessive speeds and feeds, use proper coolant/lubrication, and periodically inspect the tool for wear. Also, ensure your machine is properly calibrated to prevent tool breakage.
Yes, some roughing end mills can be resharpened, but the process requires specialized equipment and expertise. It's often more cost-effective to replace the tool, especially if it's heavily worn.
Always wear appropriate personal protective equipment (PPE), including safety glasses and hearing protection. Ensure that your workpiece is securely clamped, and follow best practices for machine operation to prevent accidents.
Yes, we are facotry. Founded in 2004，Ruiyu Tools has established itself as a trusted provider of high-quality drill bits, end mills, and other non-standard tools.
Before purchasing, please contact us to confirm model No. and drawings to avoid any misunderstanding.
Yes.We can supply OEM&ODM and make customized design for any specific application.
We suggest you ording a sample. And you can also send us email with detailed photos and specifications for checking if you cannot get enough information in the product page.
Non-standard tools 5-10 Working days，Standard tools usually 1-2 days.
