Solid Carbide Ball Nose End Mill for Aluminum
2 Flute
Spiral
High Speed Cutting
Alloy Steel, Tool Steel,Stainless Steel, High-temp Alloys, Titanium Alloys, Non-ferrous Alloys
TiAlN, TiSiN, Nano
0.005-0.01
Stub, Standard, Extra-Long,38-330mm
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Model No. | Flute Diameter (mm) | Flute length (mm) | Shank Diameter (mm) | Overall length (mm) |
R0.5*2*D4*50 | R0.5 | 2 | 4 | 50 |
R0.75*3*D4*50 | R0.75 | 3 | 4 | 50 |
R1*4*D4*50 | R1 | 4 | 4 | 50 |
R1.25*5*D4*50 | R1.25 | 5 | 4 | 50 |
R1.5*6*D4*50 | R1.5 | 6 | 4 | 50 |
R1.75*7*D4*50 | R1.75 | 7 | 4 | 50 |
R2*8*D4*50 | R2 | 8 | 4 | 50 |
R2.5*10*D6*50 | R2.5 | 10 | 6 | 50 |
R3*12*D6*50 | R3 | 12 | 6 | 50 |
R4*16*D8*60 | R4 | 16 | 8 | 60 |
R5*20*D10*75 | R5 | 20 | 10 | 75 |
R6*24*D12*75 | R6 | 24 | 12 | 75 |
R7*28*D14*100 | R7 | 28 | 14 | 100 |
R8*32*D16*100 | R8 | 32 | 16 | 100 |
R9*36*D18*100 | R9 | 36 | 18 | 100 |
R10*40*D20*100 | R10 | 40 | 20 | 100 |
Model No. | Flute Diameter (mm) | Flute length (mm) | Shank Diameter (mm) | Overall length (mm) |
R2*8*D4*75 | R2 | 8 | 4 | 75 |
R2*8*D4*100 | R2 | 8 | 4 | 100 |
R3*12*D6*75 | R3 | 12 | 6 | 75 |
R3*12*D6*100 | R3 | 12 | 6 | 100 |
R4*16*D8*75 | R4 | 16 | 8 | 75 |
R4*16*D8*100 | R4 | 16 | 8 | 100 |
R5*20*D10*100 | R5 | 20 | 10 | 100 |
R6*24*D12*100 | R6 | 24 | 12 | 100 |
R3*12*D6*150 | R3 | 12 | 6 | 150 |
R4*16*D8*150 | R4 | 16 | 8 | 150 |
R5*20*D10*150 | R5 | 20 | 10 | 150 |
R6*24*D12*150 | R6 | 24 | 12 | 150 |
R7*28*D14*150 | R7 | 28 | 14 | 150 |
R8*32*D16*150 | R8 | 32 | 16 | 150 |
R9*36*D18*150 | R9 | 36 | 18 | 150 |
R10*40*D20*150 | R10 | 40 | 20 | 150 |
These end mills are often made from high-performance materials like carbide, which ensures durability and heat resistance during high-speed machining.
Ball nose end mills have a rounded tip that creates a smooth contour on the surface of the workpiece. This shape allows for high precision and accuracy in 3D profiling and contouring applications.
The helix angle of the end mill affects the cutting efficiency and chip evacuation. End mills for aluminum usually have a higher helix angle, which helps in efficient chip removal, reducing the risk of chip buildup and improving surface finish.
Many ball nose end mills for aluminum come with specialized coatings like TiCN (Titanium Carbonitride) or TiAlN (Titanium Aluminum Nitride). These coatings enhance the tool's wear resistance and prolong its lifespan, especially when cutting aluminum, which can be abrasive.
The flute design and number of flutes on the end mill can vary. A higher number of flutes typically results in a smoother cutting action and better surface finish. For aluminum, end mills with 2 or 3 flutes are commonly used.
Some end mills feature chip breaker geometries that help in breaking up long chips into smaller, more manageable pieces. This prevents chip clogging and allows for continuous and efficient machining.
Some advanced designs incorporate variable helix or pitch, which can reduce chatter and vibration during machining. This is especially useful for high-speed machining operations.
Ball nose end mills are known for their ability to create sharp details and high-precision contours. This makes them ideal for intricate designs and complex shapes, common requirements in aluminum machining for industries like aerospace and automotive.
The rake angle (angle between the face of the end mill and the workpiece surface) and clearance angle (angle between the flank of the end mill and the workpiece surface) are optimized for aluminum to ensure efficient cutting without excessive heat generation.
Some ball nose end mills have built-in coolant channels to aid in effective cooling during the machining process. Proper cooling is crucial in aluminum machining to prevent workpiece deformation and tool wear.
Ball nose end mills create intricate and precise contours on aluminum surfaces, making them ideal for applications where high precision and fine detailing are required.
The rounded tip of the ball nose end mill produces a smooth surface finish on the machined aluminum, reducing the need for additional finishing processes. This is especially important for applications where aesthetics and surface quality are crucial.
The design of ball nose end mills facilitates efficient chip evacuation, preventing chip buildup and reducing the risk of tool damage or workpiece defects. This is essential for maintaining consistent machining quality.
Ball nose end mills, especially those with variable helix or pitch designs, can minimize chatter and vibration during machining. This stability leads to higher accuracy and surface finish while extending the tool life.
Specialized coatings and durable materials used in ball nose end mills increase their wear resistance. This results in a longer tool life, reducing the frequency of tool changes and improving overall efficiency and productivity.
Ball nose end mills are versatile and can machine complex 3D shapes and contours in aluminum with ease. This flexibility allows for the production of intricate components and parts for various industries.
Ball nose end mills are designed to withstand high-speed machining operations, ensuring efficient material removal rates. This capability is valuable for industries requiring fast and precise production of aluminum components.
Properly designed ball nose end mills with optimized rake and clearance angles reduce heat generation during machining. This is crucial for aluminum, as excessive heat can lead to workpiece deformation and poor surface quality.
While initial costs might be higher than standard end mills, the advantages of using ball nose end mills, such as improved tool life and reduced need for secondary finishing processes, contribute to long-term cost savings.
Ball nose end mills are suitable for machining different aluminum alloys, including softer and harder variants. They can be adapted for specific alloys, ensuring consistent performance across a range of materials.
The purpose of applying a coating to a Ball Nose End Mill for Aluminum is to enhance its performance, durability, and overall effectiveness in various machining operations.
TiN is a popular coating choice for Ball Nose End Mill for Aluminum. It offers excellent wear resistance and provides a protective layer on the tool's surface, reducing friction and extending tool life. TiN coatings are effective when machining non-ferrous materials and can enhance performance in general-purpose milling applications.
TiCN coatings offer improved hardness and heat resistance compared to TiN. They are suitable for machining ferrous materials, including steel and cast iron. TiCN coatings provide excellent wear resistance, reduced friction, and increased tool life.
AlTiN coatings are known for their exceptional hardness, high-temperature resistance, and excellent wear resistance. They are suitable for machining abrasive materials, such as hardened steels and stainless steels. AlTiN coatings provide extended tool life and enhanced performance in high-speed machining applications.
DLC coatings offer excellent hardness, low friction, and high lubricity. They are effective when machining aluminum, copper, and non-ferrous materials. DLC coatings can reduce built-up edge and enhance the chip flow, resulting in improved surface finish and reduced cutting forces.
Ball nose end mills are used in aerospace industries to machine aluminum components such as aircraft panels, frames, and structural parts. Their ability to create intricate contours and smooth surfaces is essential for aerodynamic designs.
In the automotive sector, ball nose end mills are employed for machining aluminum parts like engine components, intake manifolds, and custom body panels. The precision of these end mills ensures tight tolerances and high-quality finishes.
Prototyping companies and rapid manufacturing facilities use ball nose end mills to create prototypes and small batches of customized aluminum parts. These tools enable the quick production of complex shapes and designs.
Ball nose end mills are utilized in the production of aluminum enclosures for electronic devices. Their ability to create smooth, curved edges and intricate patterns is vital for housing sensitive electronic components.
Manufacturers of medical devices use ball nose end mills to machine aluminum parts like instrument panels, casings, and components for imaging devices. The precision and fine detailing capabilities of these end mills are essential in the medical industry.
Ball nose end mills are employed to create decorative aluminum elements for architectural purposes. These components include ornamental panels, trims, and artistic features used in buildings and public spaces.
Machinists use ball nose end mills to create custom tooling and molds for various applications. Whether it's for plastic injection molding or die casting, these end mills can shape aluminum blocks into intricate and precise molds.
Manufacturers of sports equipment, especially those involving lightweight and durable aluminum components (e.g., bicycle frames, tennis racket parts, and archery equipment), use ball nose end mills for precise shaping and contouring.
Educational institutions and research facilities utilize ball nose end mills for research projects, prototype development, and educational purposes. Students and researchers can experiment with complex aluminum shapes for academic and scientific exploration.
Artists and sculptors use ball nose end mills to create intricate aluminum sculptures and artworks. The precision of these end mills allows artists to bring their creative visions to life in the form of detailed metal sculptures.
A ball nose end mill is a type of milling cutter used in machining applications. It has a rounded, ball-shaped tip that allows for precise contouring and 3D profiling in materials like aluminum. Unlike flat end mills, which have a flat cutting edge, ball nose end mills provide a smooth finish and can create intricate shapes and curves.
Ball nose end mills are preferred for machining aluminum due to their ability to create smooth surfaces, intricate contours, and fine details. The rounded tip reduces tool wear and minimizes the risk of workpiece damage, making them ideal for softer materials like aluminum.
Important factors to consider include the material composition (usually carbide for durability), flute design (2 or 3 flutes for aluminum), coating (TiCN or TiAlN for wear resistance), helix angle (for efficient chip evacuation), and whether the design includes features like variable helix or chip breakers for improved performance.
Yes, ball nose end mills can be used for roughing operations in aluminum, especially when high precision and a smooth finish are required. However, it's essential to choose the right tool with appropriate flute geometry and coatings for efficient material removal and extended tool life.
To maximize the lifespan of a ball nose end mill, use the appropriate cutting speeds and feeds, ensure proper cooling and lubrication, and select the right tool for the specific aluminum alloy being machined. Additionally, avoiding excessive depths of cut and radial engagement can prolong the tool's life.
Coated ball nose end mills, such as those with TiCN or TiAlN coatings, offer increased wear resistance and extended tool life. The coatings reduce friction and heat generation, enhancing the performance of the tool in high-speed aluminum machining applications.
Yes, ball nose end mills are suitable for high-speed machining of aluminum. Their design, including optimized flute geometry and coatings, allows for efficient chip evacuation and reduced heat buildup, making them well-suited for high-speed milling operations.
Standard safety precautions apply, such as wearing appropriate personal protective equipment (PPE) like safety glasses and gloves. Additionally, ensure the workpiece is securely clamped, the tool is properly secured, and the machine is set up correctly to prevent accidents during the machining process. Always follow the manufacturer's recommendations for tool usage and safety.
Yes, we are facotry. Founded in 2004,Ruiyu Tools has established itself as a trusted provider of high-quality drill bits, end mills, and other non-standard tools.
Before purchasing, please contact us to confirm model No. and drawings to avoid any misunderstanding.
Yes.We can supply OEM&ODM and make customized design for any specific application.
We suggest you ording a sample. And you can also send us email with detailed photos and specifications for checking if you cannot get enough information in the product page.
Non-standard tools 5-10 Working days,Standard tools usually 1-2 days.
Model No. | Flute Diameter (mm) | Flute length (mm) | Shank Diameter (mm) | Overall length (mm) |
R0.5*2*D4*50 | R0.5 | 2 | 4 | 50 |
R0.75*3*D4*50 | R0.75 | 3 | 4 | 50 |
R1*4*D4*50 | R1 | 4 | 4 | 50 |
R1.25*5*D4*50 | R1.25 | 5 | 4 | 50 |
R1.5*6*D4*50 | R1.5 | 6 | 4 | 50 |
R1.75*7*D4*50 | R1.75 | 7 | 4 | 50 |
R2*8*D4*50 | R2 | 8 | 4 | 50 |
R2.5*10*D6*50 | R2.5 | 10 | 6 | 50 |
R3*12*D6*50 | R3 | 12 | 6 | 50 |
R4*16*D8*60 | R4 | 16 | 8 | 60 |
R5*20*D10*75 | R5 | 20 | 10 | 75 |
R6*24*D12*75 | R6 | 24 | 12 | 75 |
R7*28*D14*100 | R7 | 28 | 14 | 100 |
R8*32*D16*100 | R8 | 32 | 16 | 100 |
R9*36*D18*100 | R9 | 36 | 18 | 100 |
R10*40*D20*100 | R10 | 40 | 20 | 100 |
Model No. | Flute Diameter (mm) | Flute length (mm) | Shank Diameter (mm) | Overall length (mm) |
R2*8*D4*75 | R2 | 8 | 4 | 75 |
R2*8*D4*100 | R2 | 8 | 4 | 100 |
R3*12*D6*75 | R3 | 12 | 6 | 75 |
R3*12*D6*100 | R3 | 12 | 6 | 100 |
R4*16*D8*75 | R4 | 16 | 8 | 75 |
R4*16*D8*100 | R4 | 16 | 8 | 100 |
R5*20*D10*100 | R5 | 20 | 10 | 100 |
R6*24*D12*100 | R6 | 24 | 12 | 100 |
R3*12*D6*150 | R3 | 12 | 6 | 150 |
R4*16*D8*150 | R4 | 16 | 8 | 150 |
R5*20*D10*150 | R5 | 20 | 10 | 150 |
R6*24*D12*150 | R6 | 24 | 12 | 150 |
R7*28*D14*150 | R7 | 28 | 14 | 150 |
R8*32*D16*150 | R8 | 32 | 16 | 150 |
R9*36*D18*150 | R9 | 36 | 18 | 150 |
R10*40*D20*150 | R10 | 40 | 20 | 150 |
These end mills are often made from high-performance materials like carbide, which ensures durability and heat resistance during high-speed machining.
Ball nose end mills have a rounded tip that creates a smooth contour on the surface of the workpiece. This shape allows for high precision and accuracy in 3D profiling and contouring applications.
The helix angle of the end mill affects the cutting efficiency and chip evacuation. End mills for aluminum usually have a higher helix angle, which helps in efficient chip removal, reducing the risk of chip buildup and improving surface finish.
Many ball nose end mills for aluminum come with specialized coatings like TiCN (Titanium Carbonitride) or TiAlN (Titanium Aluminum Nitride). These coatings enhance the tool's wear resistance and prolong its lifespan, especially when cutting aluminum, which can be abrasive.
The flute design and number of flutes on the end mill can vary. A higher number of flutes typically results in a smoother cutting action and better surface finish. For aluminum, end mills with 2 or 3 flutes are commonly used.
Some end mills feature chip breaker geometries that help in breaking up long chips into smaller, more manageable pieces. This prevents chip clogging and allows for continuous and efficient machining.
Some advanced designs incorporate variable helix or pitch, which can reduce chatter and vibration during machining. This is especially useful for high-speed machining operations.
Ball nose end mills are known for their ability to create sharp details and high-precision contours. This makes them ideal for intricate designs and complex shapes, common requirements in aluminum machining for industries like aerospace and automotive.
The rake angle (angle between the face of the end mill and the workpiece surface) and clearance angle (angle between the flank of the end mill and the workpiece surface) are optimized for aluminum to ensure efficient cutting without excessive heat generation.
Some ball nose end mills have built-in coolant channels to aid in effective cooling during the machining process. Proper cooling is crucial in aluminum machining to prevent workpiece deformation and tool wear.
Ball nose end mills create intricate and precise contours on aluminum surfaces, making them ideal for applications where high precision and fine detailing are required.
The rounded tip of the ball nose end mill produces a smooth surface finish on the machined aluminum, reducing the need for additional finishing processes. This is especially important for applications where aesthetics and surface quality are crucial.
The design of ball nose end mills facilitates efficient chip evacuation, preventing chip buildup and reducing the risk of tool damage or workpiece defects. This is essential for maintaining consistent machining quality.
Ball nose end mills, especially those with variable helix or pitch designs, can minimize chatter and vibration during machining. This stability leads to higher accuracy and surface finish while extending the tool life.
Specialized coatings and durable materials used in ball nose end mills increase their wear resistance. This results in a longer tool life, reducing the frequency of tool changes and improving overall efficiency and productivity.
Ball nose end mills are versatile and can machine complex 3D shapes and contours in aluminum with ease. This flexibility allows for the production of intricate components and parts for various industries.
Ball nose end mills are designed to withstand high-speed machining operations, ensuring efficient material removal rates. This capability is valuable for industries requiring fast and precise production of aluminum components.
Properly designed ball nose end mills with optimized rake and clearance angles reduce heat generation during machining. This is crucial for aluminum, as excessive heat can lead to workpiece deformation and poor surface quality.
While initial costs might be higher than standard end mills, the advantages of using ball nose end mills, such as improved tool life and reduced need for secondary finishing processes, contribute to long-term cost savings.
Ball nose end mills are suitable for machining different aluminum alloys, including softer and harder variants. They can be adapted for specific alloys, ensuring consistent performance across a range of materials.
The purpose of applying a coating to a Ball Nose End Mill for Aluminum is to enhance its performance, durability, and overall effectiveness in various machining operations.
TiN is a popular coating choice for Ball Nose End Mill for Aluminum. It offers excellent wear resistance and provides a protective layer on the tool's surface, reducing friction and extending tool life. TiN coatings are effective when machining non-ferrous materials and can enhance performance in general-purpose milling applications.
TiCN coatings offer improved hardness and heat resistance compared to TiN. They are suitable for machining ferrous materials, including steel and cast iron. TiCN coatings provide excellent wear resistance, reduced friction, and increased tool life.
AlTiN coatings are known for their exceptional hardness, high-temperature resistance, and excellent wear resistance. They are suitable for machining abrasive materials, such as hardened steels and stainless steels. AlTiN coatings provide extended tool life and enhanced performance in high-speed machining applications.
DLC coatings offer excellent hardness, low friction, and high lubricity. They are effective when machining aluminum, copper, and non-ferrous materials. DLC coatings can reduce built-up edge and enhance the chip flow, resulting in improved surface finish and reduced cutting forces.
Ball nose end mills are used in aerospace industries to machine aluminum components such as aircraft panels, frames, and structural parts. Their ability to create intricate contours and smooth surfaces is essential for aerodynamic designs.
In the automotive sector, ball nose end mills are employed for machining aluminum parts like engine components, intake manifolds, and custom body panels. The precision of these end mills ensures tight tolerances and high-quality finishes.
Prototyping companies and rapid manufacturing facilities use ball nose end mills to create prototypes and small batches of customized aluminum parts. These tools enable the quick production of complex shapes and designs.
Ball nose end mills are utilized in the production of aluminum enclosures for electronic devices. Their ability to create smooth, curved edges and intricate patterns is vital for housing sensitive electronic components.
Manufacturers of medical devices use ball nose end mills to machine aluminum parts like instrument panels, casings, and components for imaging devices. The precision and fine detailing capabilities of these end mills are essential in the medical industry.
Ball nose end mills are employed to create decorative aluminum elements for architectural purposes. These components include ornamental panels, trims, and artistic features used in buildings and public spaces.
Machinists use ball nose end mills to create custom tooling and molds for various applications. Whether it's for plastic injection molding or die casting, these end mills can shape aluminum blocks into intricate and precise molds.
Manufacturers of sports equipment, especially those involving lightweight and durable aluminum components (e.g., bicycle frames, tennis racket parts, and archery equipment), use ball nose end mills for precise shaping and contouring.
Educational institutions and research facilities utilize ball nose end mills for research projects, prototype development, and educational purposes. Students and researchers can experiment with complex aluminum shapes for academic and scientific exploration.
Artists and sculptors use ball nose end mills to create intricate aluminum sculptures and artworks. The precision of these end mills allows artists to bring their creative visions to life in the form of detailed metal sculptures.
A ball nose end mill is a type of milling cutter used in machining applications. It has a rounded, ball-shaped tip that allows for precise contouring and 3D profiling in materials like aluminum. Unlike flat end mills, which have a flat cutting edge, ball nose end mills provide a smooth finish and can create intricate shapes and curves.
Ball nose end mills are preferred for machining aluminum due to their ability to create smooth surfaces, intricate contours, and fine details. The rounded tip reduces tool wear and minimizes the risk of workpiece damage, making them ideal for softer materials like aluminum.
Important factors to consider include the material composition (usually carbide for durability), flute design (2 or 3 flutes for aluminum), coating (TiCN or TiAlN for wear resistance), helix angle (for efficient chip evacuation), and whether the design includes features like variable helix or chip breakers for improved performance.
Yes, ball nose end mills can be used for roughing operations in aluminum, especially when high precision and a smooth finish are required. However, it's essential to choose the right tool with appropriate flute geometry and coatings for efficient material removal and extended tool life.
To maximize the lifespan of a ball nose end mill, use the appropriate cutting speeds and feeds, ensure proper cooling and lubrication, and select the right tool for the specific aluminum alloy being machined. Additionally, avoiding excessive depths of cut and radial engagement can prolong the tool's life.
Coated ball nose end mills, such as those with TiCN or TiAlN coatings, offer increased wear resistance and extended tool life. The coatings reduce friction and heat generation, enhancing the performance of the tool in high-speed aluminum machining applications.
Yes, ball nose end mills are suitable for high-speed machining of aluminum. Their design, including optimized flute geometry and coatings, allows for efficient chip evacuation and reduced heat buildup, making them well-suited for high-speed milling operations.
Standard safety precautions apply, such as wearing appropriate personal protective equipment (PPE) like safety glasses and gloves. Additionally, ensure the workpiece is securely clamped, the tool is properly secured, and the machine is set up correctly to prevent accidents during the machining process. Always follow the manufacturer's recommendations for tool usage and safety.
Yes, we are facotry. Founded in 2004,Ruiyu Tools has established itself as a trusted provider of high-quality drill bits, end mills, and other non-standard tools.
Before purchasing, please contact us to confirm model No. and drawings to avoid any misunderstanding.
Yes.We can supply OEM&ODM and make customized design for any specific application.
We suggest you ording a sample. And you can also send us email with detailed photos and specifications for checking if you cannot get enough information in the product page.
Non-standard tools 5-10 Working days,Standard tools usually 1-2 days.
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