 |
Solid Carbide 5 Flute Square End Mill
5 Flute
Spiral
High Speed Cutting
Alloy Steel, Tool Steel,Stainless Steel, High-temp Alloys, Titanium Alloys, Non-ferrous Alloys
TiAlN, TiSiN, Nano
0.005-0.01
Stub, Standard, Extra-Long,38-330mm
| Quantity: | |
|---|---|
| Model No. | Flute Diameter (mm) | Flute length (mm) | Shank Diameter (mm) | Overall length (mm) |
| D1*3*D4*50 | 1 | 3 | 4 | 50 |
| D1.5*4.5*D4*50 | 1.5 | 4.5 | 4 | 50 |
| D2*6*D4*50 | 2 | 6 | 4 | 50 |
| D2.5*7*D4*50 | 2.5 | 7 | 4 | 50 |
| D3*8*D4*50 | 3 | 8 | 4 | 50 |
| D3.5*10*D4*50 | 3.5 | 10 | 4 | 50 |
| D4*10*D4*50 | 4 | 10 | 4 | 50 |
| D5*13*D6*50 | 5 | 13 | 6 | 50 |
| D6*15*D6*50 | 6 | 15 | 6 | 50 |
| D8*20*D8*60 | 8 | 20 | 8 | 60 |
| D10*25*D10*75 | 10 | 25 | 10 | 75 |
| D12*30*D12*75 | 12 | 30 | 12 | 75 |
| D14*45*D14*100 | 14 | 45 | 14 | 100 |
| D16*45*D16*100 | 16 | 45 | 16 | 100 |
| D18*45*D18*100 | 18 | 45 | 18 | 100 |
| D20*45*D20*100 | 20 | 45 | 20 | 100 |
Model No. | Flute Diameter (mm) | Flute length (mm) | Shank Diameter (mm) | Overall length (mm) |
D4*12*D4*75 | 4 | 12 | 4 | 75 |
D4*16*D4*100 | 4 | 16 | 4 | 100 |
D6*20*D6*75 | 6 | 20 | 6 | 75 |
D6*30*D6*100 | 6 | 30 | 6 | 100 |
D8*25*D8*75 | 8 | 25 | 8 | 75 |
D8*35*D8*100 | 8 | 35 | 8 | 100 |
D10*40*D10*100 | 10 | 40 | 10 | 100 |
D12*45*D12*100 | 12 | 45 | 12 | 100 |
D6*35*D6*150 | 6 | 35 | 6 | 150 |
D8*40*D8*150 | 8 | 40 | 8 | 150 |
D10*50*D10*150 | 10 | 50 | 10 | 150 |
D12*60*D12*150 | 12 | 60 | 12 | 150 |
D14*65*D14*150 | 14 | 65 | 14 | 150 |
D16*70*D16*150 | 16 | 70 | 16 | 150 |
D18*70*D18*150 | 18 | 70 | 18 | 150 |
D20*70*D20*150 | 20 | 70 | 20 | 150 |
The defining characteristic of 5-flute end mills is the presence of five helical cutting edges or flutes. These flutes extend along the length of the tool and are responsible for material removal during the milling process.
The additional flutes in a 5-flute end mill design allow for higher feed rates compared to end mills with fewer flutes. This capability can result in faster material removal and increased productivity in certain machining operations.
5-flute end mills are often chosen for finishing operations due to their ability to provide a finer surface finish. The increased number of flutes can contribute to smoother cuts and improved surface quality on the machined part.
While not as open as designs with fewer flutes, 5-flute end mills still provide effective chip evacuation. The multiple flutes create channels for chip removal, reducing the risk of chip recutting and improving overall machining efficiency.
5-flute end mills are versatile tools that can be used for a variety of milling applications. They are suitable for both roughing and finishing operations, providing a balance between material removal rates and surface finish.
The five flutes distribute cutting forces more evenly compared to end mills with fewer flutes. This balanced distribution helps minimize vibration during cutting, improving tool life and reducing the risk of chatter.
The multiple flutes contribute to the stability and rigidity of the tool. This enhanced stability is beneficial for achieving precision during machining, particularly in applications where tight tolerances are critical.
Compared to end mills with fewer flutes, 5-flute designs typically have a reduced chip load per tooth. This reduction can lead to improved surface finishes and reduced wear on the cutting edges, contributing to longer tool life.
The design of 5-flute end mills makes them suitable for machining a variety of materials, including both ferrous and non-ferrous metals, plastics, and composites.
With multiple flutes in contact with the material, 5-flute end mills can distribute heat more effectively. This characteristic helps reduce heat buildup during machining, contributing to longer tool life and improved machining performance.
5-flute end mills are often chosen for finishing operations due to their ability to provide a finer surface finish. The increased number of flutes helps in achieving smoother cuts and a higher-quality surface on the machined part.
While not as open as designs with fewer flutes, 5-flute end mills still offer effective chip evacuation. The multiple flutes create channels for chip removal, reducing the risk of chip recutting and improving overall machining efficiency.
The additional flutes in a 5-flute end mill design allow for higher feed rates compared to end mills with fewer flutes. This capability can result in faster material removal and increased productivity, especially in applications where high feed rates are desirable.
The five flutes distribute cutting forces more evenly compared to end mills with fewer flutes. This balanced force distribution helps minimize vibration during cutting, improving tool life and reducing the risk of chatter.
The multiple flutes contribute to the stability and rigidity of the tool. This enhanced stability is beneficial for achieving precision during machining, particularly in applications where tight tolerances are critical.
Compared to end mills with fewer flutes, 5-flute designs typically have a reduced chip load per tooth. This reduction can lead to improved surface finishes and reduced wear on the cutting edges, contributing to longer tool life.
5-flute end mills are versatile tools that can be used for a variety of milling applications. They are suitable for both roughing and finishing operations, providing a balance between material removal rates and surface finish.
The design of 5-flute end mills makes them suitable for machining a variety of materials, including both ferrous and non-ferrous metals, plastics, and composites. This versatility makes them a go-to choice in many machining scenarios.
With multiple flutes in contact with the material, 5-flute end mills can distribute heat more effectively. This characteristic helps reduce heat buildup during machining, contributing to longer tool life and improved machining performance.
The combination of improved chip evacuation, balanced cutting forces, and higher feed rates makes 5-flute end mills efficient tools for various milling tasks, contributing to overall machining efficiency.
The purpose of applying a coating to a carbide 5-flute end mills is to enhance its performance, durability, and overall effectiveness in various machining operations.
TiN is a popular coating choice for carbide 5-flute end mills. It offers excellent wear resistance and provides a protective layer on the tool's surface, reducing friction and extending tool life. TiN coatings are effective when machining non-ferrous materials and can enhance performance in general-purpose milling applications.
TiCN coatings offer improved hardness and heat resistance compared to TiN. They are suitable for machining ferrous materials, including steel and cast iron. TiCN coatings provide excellent wear resistance, reduced friction, and increased tool life.
AlTiN coatings are known for their exceptional hardness, high-temperature resistance, and excellent wear resistance. They are suitable for machining abrasive materials, such as hardened steels and stainless steels. AlTiN coatings provide extended tool life and enhanced performance in high-speed machining applications.
DLC coatings offer excellent hardness, low friction, and high lubricity. They are effective when machining aluminum, copper, and non-ferrous materials. DLC coatings can reduce built-up edge and enhance the chip flow, resulting in improved surface finish and reduced cutting forces.
4-flute end mills are versatile and well-suited for general milling tasks. They can efficiently remove material from a workpiece, making them suitable for a wide range of materials, including metals, plastics, and composites. These end mills are capable of producing smooth surface finishes and are commonly used in milling operations such as face milling, slotting, and contouring.
The multiple flutes of a 4-flute end mill make it ideal for slotting and profiling operations. The flutes allow for better chip evacuation, reducing the chances of chip clogging and resulting in more efficient cutting. They are commonly used for creating slots, keyways, and other intricate profiles on a workpiece.
4-flute end mills excel in finishing applications. Their increased number of flutes distributes the cutting load across more edges, resulting in smoother finishes and reduced chances of chatter or vibration during the cut. This is particularly advantageous when dealing with delicate or high-precision workpieces, as it helps to achieve tight tolerances and high-quality surface finishes.
Side milling refers to the process of machining the side of a workpiece using a peripheral milling cutter like the 4-flute end mill. Due to their design, 4-flute end mills are well-suited for side milling tasks, providing good stability and improved material removal rates. This application is commonly used for machining slots, grooves, and other features on the sides of a workpiece.
A 4 Flute End Mill is a cutting tool used in machining applications to remove material from a workpiece. It is equipped with four cutting edges or flutes, each positioned at an equal distance around the tool's circumference. These flutes enable the end mill to efficiently cut and shape the material as it rotates. The primary working principle behind a 4 Flute End Mill involves the gradual removal of material as the cutting edges make contact with the workpiece, resulting in precise and smooth machining outcomes.
They have four cutting edges, providing better cutting performance and increased efficiency compared to single or double-fluted end mills.
Their design allows for smooth cutting action and improved chip evacuation, reducing the chances of chip clogging and material damage.
4 Flute End Mills are versatile tools capable of machining various materials. They are suitable for cutting:
Aluminum and Aluminum Alloys: Ideal for aerospace and automotive industries.
Mild and Carbon Steels: Commonly used in general machining applications.
Non-Ferrous Metals: Such as copper, brass, and bronze.
The performance of a 4 Flute End Mill can be influenced by several factors:
Cutting Speed: The speed at which the end mill rotates affects the cutting performance and tool life.
Depth of Cut: Controlling the depth of cut is crucial to prevent tool breakage and ensure optimal material removal.
Material Hardness: Harder materials may require adjustments to the cutting speed and feed rate to avoid premature tool wear.
To extend the life of a 4 Flute End Mill and maintain its performance, consider the following tips:
Proper Feeding: Ensure a consistent and appropriate feed rate to prevent excessive wear and tool breakage.
Coolant Usage: Using a suitable coolant or lubricant helps dissipate heat and reduces friction during machining.
Tool Storage: Store the end mills in a dry and clean environment, away from moisture and contaminants, to prevent corrosion.
Ruiyu is a manufacturer of Carbide Cutting Tools: End Mills, Drills, Routers, Chamfer Mills and Specials.
We have precision detection machine, quality inspectors check cutters every piece to guarantee the quality of the products.
Yes, we have professional technician with rich experience and will deliver the samples for the approval before bulk production.
Yes, we have professional technician with rich experience and will deliver the samples for the approval before bulk production.We can produce according to your drawings; we can supply goods with medium-sized packaging without our logo, then you can repack at your side with your brand packaging; if volume is big, we can pack at our side with your brand packaging.
| Model No. | Flute Diameter (mm) | Flute length (mm) | Shank Diameter (mm) | Overall length (mm) |
| D1*3*D4*50 | 1 | 3 | 4 | 50 |
| D1.5*4.5*D4*50 | 1.5 | 4.5 | 4 | 50 |
| D2*6*D4*50 | 2 | 6 | 4 | 50 |
| D2.5*7*D4*50 | 2.5 | 7 | 4 | 50 |
| D3*8*D4*50 | 3 | 8 | 4 | 50 |
| D3.5*10*D4*50 | 3.5 | 10 | 4 | 50 |
| D4*10*D4*50 | 4 | 10 | 4 | 50 |
| D5*13*D6*50 | 5 | 13 | 6 | 50 |
| D6*15*D6*50 | 6 | 15 | 6 | 50 |
| D8*20*D8*60 | 8 | 20 | 8 | 60 |
| D10*25*D10*75 | 10 | 25 | 10 | 75 |
| D12*30*D12*75 | 12 | 30 | 12 | 75 |
| D14*45*D14*100 | 14 | 45 | 14 | 100 |
| D16*45*D16*100 | 16 | 45 | 16 | 100 |
| D18*45*D18*100 | 18 | 45 | 18 | 100 |
| D20*45*D20*100 | 20 | 45 | 20 | 100 |
Model No. | Flute Diameter (mm) | Flute length (mm) | Shank Diameter (mm) | Overall length (mm) |
D4*12*D4*75 | 4 | 12 | 4 | 75 |
D4*16*D4*100 | 4 | 16 | 4 | 100 |
D6*20*D6*75 | 6 | 20 | 6 | 75 |
D6*30*D6*100 | 6 | 30 | 6 | 100 |
D8*25*D8*75 | 8 | 25 | 8 | 75 |
D8*35*D8*100 | 8 | 35 | 8 | 100 |
D10*40*D10*100 | 10 | 40 | 10 | 100 |
D12*45*D12*100 | 12 | 45 | 12 | 100 |
D6*35*D6*150 | 6 | 35 | 6 | 150 |
D8*40*D8*150 | 8 | 40 | 8 | 150 |
D10*50*D10*150 | 10 | 50 | 10 | 150 |
D12*60*D12*150 | 12 | 60 | 12 | 150 |
D14*65*D14*150 | 14 | 65 | 14 | 150 |
D16*70*D16*150 | 16 | 70 | 16 | 150 |
D18*70*D18*150 | 18 | 70 | 18 | 150 |
D20*70*D20*150 | 20 | 70 | 20 | 150 |
The defining characteristic of 5-flute end mills is the presence of five helical cutting edges or flutes. These flutes extend along the length of the tool and are responsible for material removal during the milling process.
The additional flutes in a 5-flute end mill design allow for higher feed rates compared to end mills with fewer flutes. This capability can result in faster material removal and increased productivity in certain machining operations.
5-flute end mills are often chosen for finishing operations due to their ability to provide a finer surface finish. The increased number of flutes can contribute to smoother cuts and improved surface quality on the machined part.
While not as open as designs with fewer flutes, 5-flute end mills still provide effective chip evacuation. The multiple flutes create channels for chip removal, reducing the risk of chip recutting and improving overall machining efficiency.
5-flute end mills are versatile tools that can be used for a variety of milling applications. They are suitable for both roughing and finishing operations, providing a balance between material removal rates and surface finish.
The five flutes distribute cutting forces more evenly compared to end mills with fewer flutes. This balanced distribution helps minimize vibration during cutting, improving tool life and reducing the risk of chatter.
The multiple flutes contribute to the stability and rigidity of the tool. This enhanced stability is beneficial for achieving precision during machining, particularly in applications where tight tolerances are critical.
Compared to end mills with fewer flutes, 5-flute designs typically have a reduced chip load per tooth. This reduction can lead to improved surface finishes and reduced wear on the cutting edges, contributing to longer tool life.
The design of 5-flute end mills makes them suitable for machining a variety of materials, including both ferrous and non-ferrous metals, plastics, and composites.
With multiple flutes in contact with the material, 5-flute end mills can distribute heat more effectively. This characteristic helps reduce heat buildup during machining, contributing to longer tool life and improved machining performance.
5-flute end mills are often chosen for finishing operations due to their ability to provide a finer surface finish. The increased number of flutes helps in achieving smoother cuts and a higher-quality surface on the machined part.
While not as open as designs with fewer flutes, 5-flute end mills still offer effective chip evacuation. The multiple flutes create channels for chip removal, reducing the risk of chip recutting and improving overall machining efficiency.
The additional flutes in a 5-flute end mill design allow for higher feed rates compared to end mills with fewer flutes. This capability can result in faster material removal and increased productivity, especially in applications where high feed rates are desirable.
The five flutes distribute cutting forces more evenly compared to end mills with fewer flutes. This balanced force distribution helps minimize vibration during cutting, improving tool life and reducing the risk of chatter.
The multiple flutes contribute to the stability and rigidity of the tool. This enhanced stability is beneficial for achieving precision during machining, particularly in applications where tight tolerances are critical.
Compared to end mills with fewer flutes, 5-flute designs typically have a reduced chip load per tooth. This reduction can lead to improved surface finishes and reduced wear on the cutting edges, contributing to longer tool life.
5-flute end mills are versatile tools that can be used for a variety of milling applications. They are suitable for both roughing and finishing operations, providing a balance between material removal rates and surface finish.
The design of 5-flute end mills makes them suitable for machining a variety of materials, including both ferrous and non-ferrous metals, plastics, and composites. This versatility makes them a go-to choice in many machining scenarios.
With multiple flutes in contact with the material, 5-flute end mills can distribute heat more effectively. This characteristic helps reduce heat buildup during machining, contributing to longer tool life and improved machining performance.
The combination of improved chip evacuation, balanced cutting forces, and higher feed rates makes 5-flute end mills efficient tools for various milling tasks, contributing to overall machining efficiency.
The purpose of applying a coating to a carbide 5-flute end mills is to enhance its performance, durability, and overall effectiveness in various machining operations.
TiN is a popular coating choice for carbide 5-flute end mills. It offers excellent wear resistance and provides a protective layer on the tool's surface, reducing friction and extending tool life. TiN coatings are effective when machining non-ferrous materials and can enhance performance in general-purpose milling applications.
TiCN coatings offer improved hardness and heat resistance compared to TiN. They are suitable for machining ferrous materials, including steel and cast iron. TiCN coatings provide excellent wear resistance, reduced friction, and increased tool life.
AlTiN coatings are known for their exceptional hardness, high-temperature resistance, and excellent wear resistance. They are suitable for machining abrasive materials, such as hardened steels and stainless steels. AlTiN coatings provide extended tool life and enhanced performance in high-speed machining applications.
DLC coatings offer excellent hardness, low friction, and high lubricity. They are effective when machining aluminum, copper, and non-ferrous materials. DLC coatings can reduce built-up edge and enhance the chip flow, resulting in improved surface finish and reduced cutting forces.
4-flute end mills are versatile and well-suited for general milling tasks. They can efficiently remove material from a workpiece, making them suitable for a wide range of materials, including metals, plastics, and composites. These end mills are capable of producing smooth surface finishes and are commonly used in milling operations such as face milling, slotting, and contouring.
The multiple flutes of a 4-flute end mill make it ideal for slotting and profiling operations. The flutes allow for better chip evacuation, reducing the chances of chip clogging and resulting in more efficient cutting. They are commonly used for creating slots, keyways, and other intricate profiles on a workpiece.
4-flute end mills excel in finishing applications. Their increased number of flutes distributes the cutting load across more edges, resulting in smoother finishes and reduced chances of chatter or vibration during the cut. This is particularly advantageous when dealing with delicate or high-precision workpieces, as it helps to achieve tight tolerances and high-quality surface finishes.
Side milling refers to the process of machining the side of a workpiece using a peripheral milling cutter like the 4-flute end mill. Due to their design, 4-flute end mills are well-suited for side milling tasks, providing good stability and improved material removal rates. This application is commonly used for machining slots, grooves, and other features on the sides of a workpiece.
A 4 Flute End Mill is a cutting tool used in machining applications to remove material from a workpiece. It is equipped with four cutting edges or flutes, each positioned at an equal distance around the tool's circumference. These flutes enable the end mill to efficiently cut and shape the material as it rotates. The primary working principle behind a 4 Flute End Mill involves the gradual removal of material as the cutting edges make contact with the workpiece, resulting in precise and smooth machining outcomes.
They have four cutting edges, providing better cutting performance and increased efficiency compared to single or double-fluted end mills.
Their design allows for smooth cutting action and improved chip evacuation, reducing the chances of chip clogging and material damage.
4 Flute End Mills are versatile tools capable of machining various materials. They are suitable for cutting:
Aluminum and Aluminum Alloys: Ideal for aerospace and automotive industries.
Mild and Carbon Steels: Commonly used in general machining applications.
Non-Ferrous Metals: Such as copper, brass, and bronze.
The performance of a 4 Flute End Mill can be influenced by several factors:
Cutting Speed: The speed at which the end mill rotates affects the cutting performance and tool life.
Depth of Cut: Controlling the depth of cut is crucial to prevent tool breakage and ensure optimal material removal.
Material Hardness: Harder materials may require adjustments to the cutting speed and feed rate to avoid premature tool wear.
To extend the life of a 4 Flute End Mill and maintain its performance, consider the following tips:
Proper Feeding: Ensure a consistent and appropriate feed rate to prevent excessive wear and tool breakage.
Coolant Usage: Using a suitable coolant or lubricant helps dissipate heat and reduces friction during machining.
Tool Storage: Store the end mills in a dry and clean environment, away from moisture and contaminants, to prevent corrosion.
Ruiyu is a manufacturer of Carbide Cutting Tools: End Mills, Drills, Routers, Chamfer Mills and Specials.
We have precision detection machine, quality inspectors check cutters every piece to guarantee the quality of the products.
Yes, we have professional technician with rich experience and will deliver the samples for the approval before bulk production.
Yes, we have professional technician with rich experience and will deliver the samples for the approval before bulk production.We can produce according to your drawings; we can supply goods with medium-sized packaging without our logo, then you can repack at your side with your brand packaging; if volume is big, we can pack at our side with your brand packaging.
