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1mm End Mill

  • Solid Carbide 4 Flute Square End Mill

  • 4 Flute

  • Spiral

  • High Speed Cutting

  • Cast Iron, Alloy Steel, Tool Steel,Stainless Steel, High-temp Alloys, Titanium Alloys, Non-ferrous Alloys

  • TiAlN, TiSiN, Nano

  • 0.005-0.01

  • Stub, Standard, Extra-Long,38-330mm

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Quantity:

1mm End Mill Specifications


Model No. Flute Diameter (mm) Flute length (mm) Shank Diameter (mm) Overall length (mm)
D1*3*D4*50 1 3 4 50


1mm End Mill Features


1、High Heat Resistance:

Carbide end mills can withstand high temperatures generated during the milling process, allowing for faster cutting speeds and increased productivity.


2、Superior Cutting Performance:

The hardness and heat resistance of carbide square end mills contribute to their superior cutting performance.


3、Stability and Rigidity:

Carbide square end mills offer high rigidity and stability during cutting, minimizing tool deflection and vibrations.


4、Reduced Chatter:

The rigidity and stability of carbide square end mills help minimize chatter during the milling process.


1mm End Mill Advantages:


1、Exceptional Hardness:

Carbide square end mills are renowned for their exceptional hardness. This hardness allows them to maintain their cutting edge for longer periods, resulting in extended tool life and reduced tool replacement costs.


2、High Heat Resistance:

Carbide end mills exhibit high heat resistance, enabling them to withstand the elevated temperatures generated during the machining process. This feature allows for higher cutting speeds and increased productivity.


3、Superior Cutting Performance:

The combination of hardness and heat resistance in carbide square end mills contributes to their superior cutting performance. They can efficiently remove material and create precise square-shaped features with excellent surface finishes.


4、Increased Productivity:

With their exceptional cutting performance and heat resistance, carbide square end mills contribute to increased productivity. They allow for higher cutting speeds, reducing machining time and increasing overall efficiency.


5、Excellent Chip Evacuation:

Carbide end mills often feature multiple flutes, which aid in efficient chip evacuation. This helps prevent chip clogging and enhances the surface finish of the machined part.


6、Stability and Rigidity:

Carbide square end mills offer high levels of stability and rigidity during cutting. This characteristic minimizes tool deflection and vibrations, resulting in improved accuracy and dimensional precision.


7、Wide Range of Sizes and Configurations:

Carbide square end mills are available in a wide range of sizes, flute configurations, and cutting edge geometries. This allows for precise tool selection based on specific machining requirements.


1mm End Mill Coatings:


The purpose of applying a coating to a carbide end mill is to enhance its performance, durability, and overall effectiveness in various machining operations.


Titanium Nitride (TiN):

TiN is a popular coating choice for carbide square end mills. It offers excellent wear resistance and provides a protective layer on the tool's surface, reducing friction and extending tool life. TiN coatings are effective when machining non-ferrous materials and can enhance performance in general-purpose milling applications.


Titanium Carbonitride (TiCN):

TiCN coatings offer improved hardness and heat resistance compared to TiN. They are suitable for machining ferrous materials, including steel and cast iron. TiCN coatings provide excellent wear resistance, reduced friction, and increased tool life.


Aluminum Titanium Nitride (AlTiN):

AlTiN coatings are known for their exceptional hardness, high-temperature resistance, and excellent wear resistance. They are suitable for machining abrasive materials, such as hardened steels and stainless steels. AlTiN coatings provide extended tool life and enhanced performance in high-speed machining applications.


Diamond-Like Carbon (DLC):

DLC coatings offer excellent hardness, low friction, and high lubricity. They are effective when machining aluminum, copper, and non-ferrous materials. DLC coatings can reduce built-up edge and enhance the chip flow, resulting in improved surface finish and reduced cutting forces.


1mm End Mill Applications



A 1mm end mill, also known as a 1mm diameter end mill, is a small cutting tool used in various machining applications. Despite its small size, it has a wide range of applications in different industries. Here are some common applications of a 1mm end mill:


1、Fine Detail Machining:

A 1mm end mill is ideal for creating intricate and fine details on workpieces. It can be used for engraving, texturing, and adding small features to various materials, such as metals, plastics, and wood.


2、PCB Manufacturing:

In the electronics industry, a 1mm end mill is commonly used for manufacturing printed circuit boards (PCBs). It's used to mill traces, drill holes, and create small features on the PCB surface.


3、Jewelry Making:

Jewelers use 1mm end mills for crafting delicate and detailed designs on precious metals like gold, silver, and platinum. These end mills help create precise settings, textures, and patterns.


4、Micro-Machining:

Micro-machining involves creating extremely small features on workpieces. A 1mm end mill is essential for such applications, enabling the production of intricate micro-parts for various industries, including medical devices and electronics.


5、Prototyping and Rapid Manufacturing:

During the prototyping phase, a 1mm end mill can help create small-scale prototypes with accurate details. This is particularly useful for testing and verifying designs before mass production.


6、Watchmaking:

Watchmakers use 1mm end mills for creating the intricate components found in watches, such as gears, pinions, and other tiny parts that require high precision.


7、Dental Prosthetics:

In dental laboratories, a 1mm end mill is used to fabricate dental prosthetics and appliances with precision and detail, ensuring a proper fit for patients.


8、Miniature Models and Toys:

When creating miniature models, dioramas, or small-scale toys, a 1mm end mill can help achieve realistic details and intricate designs.


9、Aerospace and Automotive:

In aerospace and automotive industries, a 1mm end mill can be used for machining small components, such as miniature engine parts, sensors, and other intricate elements.


10、Artistic Sculpting:

Artists and sculptors can use a 1mm end mill to create intricate sculptures and artistic pieces in various materials, allowing for detailed expressions and textures.


11、Educational Purposes:

In educational settings, a 1mm end mill is used to teach students about machining and precision manufacturing, providing hands-on experience with small-scale operations.


12、Repair and Restoration:

When repairing or restoring small parts and components, a 1mm end mill can help recreate missing or damaged features with accuracy.


Video Of 1mm End Mill


FAQs for 1mm End Mill


1、What is a 1mm end mill?

A 1mm end mill is a cutting tool with a diameter of 1mm used in machining operations to remove material from a workpiece. It typically has flutes (cutting edges) on its cylindrical or conical surface for cutting and shaping tasks.


2、What materials can be machined using a 1mm end mill?

A 1mm end mill can be used on various materials, including metals (steel, aluminum, brass), plastics, wood, and even some ceramics. The material's hardness and properties should be considered for optimal results.


3、What are the common types of 1mm end mills available?

Common types include flat end mills (for general milling tasks), ball nose end mills (for contouring and 3D surfaces), and specialty end mills (such as engraving or micro-milling tools).


4、What are the typical applications of a 1mm end mill?

Applications include fine detail machining, micro-machining, engraving, creating small features, prototyping, electronics manufacturing, jewelry making, dental prosthetics, and more.


5、How do I select the right 1mm end mill for my project?

Consider factors like the material you're working with, the type of operation (roughing, finishing, contouring), the required surface finish, and the machine's capabilities. Also, consider the flute count, coating, and tool geometry.


6、What are the challenges of using a 1mm end mill?

Small-diameter end mills can be more prone to breakage due to their delicate nature. Ensuring proper tool setup, choosing appropriate cutting parameters, and using the right tool holder are crucial for success.


7、How do I prevent tool breakage when using a 1mm end mill?

To prevent breakage, use proper cutting parameters (feeds and speeds), avoid excessive radial or axial engagement, ensure the tool is securely held in the holder, and consider using coolant or lubrication.


8、Can I achieve high precision with a 1mm end mill?

Yes, 1mm end mills are designed for high precision machining. However, achieving precision also depends on the machine's rigidity, accuracy, and proper tool setup.


9、What are the best practices for tool maintenance and longevity?

Keep the tool clean from chips and debris, monitor for signs of wear, and replace the tool when necessary. Using appropriate cutting parameters and avoiding tool overload can also extend tool life.


FAQs for the factory :


1、Are you a factory?

Yes, we are facotry. Founded in 2004,Ruiyu Tools has established itself as a trusted provider of high-quality drill bits, end mills, and other non-standard tools.


2、How to select models?

Before purchasing, please contact us to confirm model No. and drawings to avoid any misunderstanding.


3、Do you offer OEM & ODM service?

Yes.We can supply OEM&ODM and make customized design for any specific application.


4、How can we know the product quality?

We suggest you ording a sample. And you can also send us email with detailed photos and specifications for checking if you cannot get enough information in the product page.


5、What's the delivery time?

Non-standard tools 5-10 Working days,Standard tools usually 1-2 days.

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