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Solid Carbide 4 Flute Chamfer End Mill
4 Flute
Spiral
High Speed Cutting
Cast Iron, Alloy Steel, Tool Steel,Stainless Steel, High-temp Alloys, Titanium Alloys, Non-ferrous Alloys
TiAlN, TiSiN, Nano
0.005-0.01
Stub, Standard, Extra-Long,38-330mm
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Model No. | Flute Diameter(mm) | Angle(°) | Shank Diameter(mm) | Overall length(mm) | Number of Teeth |
D1*90°*D4*50 | 1 | 90° | 4 | 50 | 2 |
D1.5*90°*D4*50 | 1.5 | 90° | 4 | 50 | 2 |
D2*90°*D4*50 | 2 | 90° | 4 | 50 | 2 |
D2.5*90°*D4*50 | 2.5 | 90° | 4 | 50 | 2 |
D3*60°*D4*50 | 3 | 60° | 4 | 50 | 3 |
D3*90°*D4*50 | 3 | 90° | 4 | 50 | 3 |
D3*120°*D4*50 | 3 | 120° | 4 | 50 | 3 |
D3.5*90°*D4*50 | 3.5 | 90° | 4 | 50 | 3 |
D4*60°*D4*50 | 4 | 60° | 4 | 50 | 3 |
D4*90°*D4*50 | 4 | 90° | 4 | 50 | 3 |
D4*120°*D4*50 | 4 | 120° | 4 | 50 | 3 |
D5*60°*D5*50 | 5 | 60° | 5 | 50 | 3 |
D5*90°*D5*50 | 5 | 90° | 5 | 50 | 3 |
D5*120°*D5*50 | 5 | 120° | 5 | 50 | 3 |
D6*60°*D6*50 | 6 | 60° | 6 | 50 | 3 |
D6*90°*D6*50 | 6 | 90° | 6 | 50 | 3 |
D6*120°*D6*50 | 6 | 120° | 6 | 50 | 3 |
D8*60°*D8*60 | 8 | 60° | 8 | 60 | 3 |
D8*90°*D8*60 | 8 | 90° | 8 | 60 | 3 |
D8*120°*D8*60 | 8 | 120° | 8 | 60 | 3 |
D10*60°*D10*75 | 10 | 60° | 10 | 75 | 3 |
D10*90°*D10*75 | 10 | 90° | 10 | 75 | 3 |
D10*120°*D10*75 | 10 | 120° | 10 | 75 | 3 |
D12*60°*D12*75 | 12 | 60° | 12 | 75 | 3 |
D12*90°*D12*75 | 12 | 90° | 12 | 75 | 3 |
D12*120°*D12*75 | 12 | 120° | 12 | 75 | 3 |
Model No. | Flute Diameter(mm) | Angle(°) | Shank Diameter(mm) | Overall length(mm) | Number of Teeth |
D8*90°*D8*75 | 8 | 90° | 8 | 75 | 3 |
D10*90°*D10*75 | 10 | 90° | 10 | 75 | 3 |
D12*90°*D12*75 | 12 | 90° | 12 | 75 | 3 |
The 60-degree angle indicates the angle formed between the cutting edge and the axis of the end mill. This angle determines the slope or bevel of the chamfer.
Chamfering is the process of creating a beveled edge, typically at the intersection of two surfaces. A 60-degree chamfer end mill is specifically designed to produce chamfers with a 60-degree angle.
The end mill removes material by cutting or shearing it away as it rotates. The geometry of the 60-degree chamfer end mill allows it to create clean and precise chamfers on the workpiece.
Chamfering is commonly used to remove sharp edges, improve aesthetics, and facilitate assembly by providing a smoother transition between surfaces. It also helps prevent stress concentrations.
60-degree chamfer end mills are used with milling machines, which are machining tools that remove material from a workpiece by advancing a cutter into it. The milling machine controls the movement of the end mill to achieve the desired chamfer.
These end mills are suitable for various materials, including metals, plastics, and composites. The appropriate cutting speed, feed rate, and depth of cut depend on the specific material being machined.
Chamfer end mills come in different sizes and configurations, such as single-flute, multiple-flute, or with various coatings to enhance performance and tool life.
When using a 60-degree chamfer end mill in CNC machining, the toolpath and cutting parameters need to be programmed to ensure accurate and efficient chamfering.
A 60-degree chamfer end mill is versatile and suitable for a wide range of chamfering applications. The 60-degree angle provides a balanced and moderate bevel, making it suitable for general-purpose chamfering tasks.
The 60-degree chamfer produced by the end mill creates a smooth transition between two surfaces. This is important for both functional and aesthetic reasons, especially in applications where sharp edges could pose a risk or where a finished appearance is desired.
Chamfering with a 60-degree end mill helps reduce stress concentrations at the edges of a workpiece. This is particularly important in engineering applications to enhance the structural integrity of components.
Chamfered edges facilitate assembly processes by providing easier alignment and insertion of parts. This is crucial in manufacturing, where efficient assembly can contribute to overall production speed and quality.
Eliminating sharp edges through chamfering enhances workplace safety. It reduces the risk of injuries caused by handling or coming into contact with sharp-edged components.
The design of the chamfer end mill allows for efficient material removal, contributing to faster machining times. The cutting geometry and appropriate cutting parameters result in a clean and precise chamfer.
A 60-degree chamfer end mill is suitable for use with a variety of materials, including metals, plastics, and composites. This versatility makes it a go-to choice for many machining applications.
The 60-degree chamfer end mill is well-suited for CNC machining applications. CNC machines can precisely control the toolpath, ensuring accurate and repeatable chamfering operations.
Depending on the material being machined, the use of coatings on the end mill can further enhance tool life. Coatings such as TiN (Titanium Nitride) or TiAlN (Titanium Aluminum Nitride) can provide improved wear resistance.
The standardized 60-degree angle allows for consistent and repeatable results across multiple workpieces. This consistency is crucial for maintaining quality in mass production scenarios.
The purpose of applying a coating to a carbide 60 Degree Chamfer End Mill is to enhance its performance, durability, and overall effectiveness in various machining operations.
TiN is a popular coating choice for carbide 60 Degree Chamfer End Mill. It offers excellent wear resistance and provides a protective layer on the tool's surface, reducing friction and extending tool life. TiN coatings are effective when machining non-ferrous materials and can enhance performance in general-purpose milling applications.
TiCN coatings offer improved hardness and heat resistance compared to TiN. They are suitable for machining ferrous materials, including steel and cast iron. TiCN coatings provide excellent wear resistance, reduced friction, and increased tool life.
AlTiN coatings are known for their exceptional hardness, high-temperature resistance, and excellent wear resistance. They are suitable for machining abrasive materials, such as hardened steels and stainless steels. AlTiN coatings provide extended tool life and enhanced performance in high-speed machining applications.
DLC coatings offer excellent hardness, low friction, and high lubricity. They are effective when machining aluminum, copper, and non-ferrous materials. DLC coatings can reduce built-up edge and enhance the chip flow, resulting in improved surface finish and reduced cutting forces.
A 60-degree chamfer end mill is a cutting tool used in machining and milling operations. It has a cutting edge with a 60-degree angle, which is designed to create chamfered edges or bevels on the workpiece. Chamfering is the process of cutting away a small portion of material from the edge of a workpiece to create a sloped or angled surface. Here are some common applications of a 60-degree chamfer end mill:
When a workpiece is machined, it often develops sharp edges or burrs along its edges. A chamfer end mill can be used to remove these burrs and create a smooth, beveled edge, improving the overall finish of the part and reducing the risk of injury.
In metal fabrication and welding applications, chamfered edges on the workpiece can help create a strong and uniform weld joint. By chamfering the edges before welding, you provide a larger welding surface area and reduce the risk of weld defects.
Chamfered edges are often used to enhance the aesthetics of a product, giving it a more polished and refined look. Additionally, chamfered edges on objects like hand tools or handles can make them more comfortable to grip and use.
Chamfered edges on parts can make the assembly process smoother by guiding components into place. This is particularly useful in industries like electronics, where precision assembly is crucial.
A chamfer end mill can also be used to create countersinks, which are conical recesses in a workpiece. Countersinks are often used to accommodate the heads of screws or bolts, allowing them to sit flush with the surface of the workpiece.
Chamfered edges can be important in the creation of machine components. For example, chamfered edges on gears or sprockets can help reduce wear and noise by ensuring smoother engagement between components.
Chamfer end mills are not limited to metalworking. They are also used in woodworking applications to create decorative edges on wooden pieces, adding visual appeal to furniture and other wooden items.
In these industries, chamfered edges are often used to reduce stress concentrations at the junction of different parts, enhancing the overall strength and durability of the assembled components.
In medical device manufacturing, chamfering is commonly used to create smooth and safe edges on surgical instruments, implants, and other medical equipment.
In all of these applications, the 60-degree chamfer end mill serves to create precise and consistent chamfers or bevels on the workpiece, ensuring that the finished product meets the desired specifications and functional requirements.
A 60 Degree Chamfer End Mill is a cutting tool used in machining and milling operations. It features a cutting edge with a 60-degree angle that is specifically designed for creating chamfered edges or beveled corners on workpieces.
This tool is commonly used for deburring, chamfering, and creating beveled edges on various materials such as metals, plastics, and even wood. It's especially useful in manufacturing processes where smooth edges and clean cuts are crucial.
The tool is inserted into a milling machine or CNC machine's spindle. As the machine rotates the tool, the cutting edge comes into contact with the workpiece's surface, gradually removing material and creating a chamfered edge at a 60-degree angle.
It can cut through a wide range of materials, including metals like aluminum, steel, and stainless steel, as well as plastics, composites, and wood.
Using this end mill offers several advantages, such as improved edge finish, reduced burrs, enhanced part aesthetics, and increased efficiency in machining processes.
Consider the material you're machining, the depth of cut, the feed rate, and the spindle speed. Using the right parameters ensures optimal results and tool longevity.
Yes, it can be used on curved or contoured surfaces, but the operator must be careful to maintain proper tool engagement to prevent chatter or excessive wear.
Lubrication or cooling is recommended, especially when working with metals, as it helps extend the tool's life, improves surface finish, and prevents overheating.
A chamfer is typically a straight, angled cut at the edge of a workpiece, while a bevel is a similar cut that runs along the edge, often at a continuous angle. This end mill can create both chamfers and bevels.
The size of the end mill you choose depends on the desired chamfer width and the dimensions of the workpiece. Smaller sizes are suitable for finer chamfers, while larger sizes are better for wider chamfers.
Yes, the end mill can be resharpened using appropriate sharpening equipment and techniques. Regular maintenance enhances the tool's lifespan and cutting performance.
Always wear appropriate personal protective equipment, follow machine safety guidelines, and secure your workpiece properly to prevent accidents during machining operations.
Ruiyu is a manufacturer of Carbide Cutting Tools: End Mills, Drills, Routers, Chamfer Mills and Specials.
We have precision detection machine, quality inspectors check cutters every piece to guarantee the quality of the products.
Yes, we have professional technician with rich experience and will deliver the samples for the approval before bulk production.
Yes, we have professional technician with rich experience and will deliver the samples for the approval before bulk production.We can produce according to your drawings; we can supply goods with medium-sized packaging without our logo, then you can repack at your side with your brand packaging; if volume is big, we can pack at our side with your brand packaging.
Model No. | Flute Diameter(mm) | Angle(°) | Shank Diameter(mm) | Overall length(mm) | Number of Teeth |
D1*90°*D4*50 | 1 | 90° | 4 | 50 | 2 |
D1.5*90°*D4*50 | 1.5 | 90° | 4 | 50 | 2 |
D2*90°*D4*50 | 2 | 90° | 4 | 50 | 2 |
D2.5*90°*D4*50 | 2.5 | 90° | 4 | 50 | 2 |
D3*60°*D4*50 | 3 | 60° | 4 | 50 | 3 |
D3*90°*D4*50 | 3 | 90° | 4 | 50 | 3 |
D3*120°*D4*50 | 3 | 120° | 4 | 50 | 3 |
D3.5*90°*D4*50 | 3.5 | 90° | 4 | 50 | 3 |
D4*60°*D4*50 | 4 | 60° | 4 | 50 | 3 |
D4*90°*D4*50 | 4 | 90° | 4 | 50 | 3 |
D4*120°*D4*50 | 4 | 120° | 4 | 50 | 3 |
D5*60°*D5*50 | 5 | 60° | 5 | 50 | 3 |
D5*90°*D5*50 | 5 | 90° | 5 | 50 | 3 |
D5*120°*D5*50 | 5 | 120° | 5 | 50 | 3 |
D6*60°*D6*50 | 6 | 60° | 6 | 50 | 3 |
D6*90°*D6*50 | 6 | 90° | 6 | 50 | 3 |
D6*120°*D6*50 | 6 | 120° | 6 | 50 | 3 |
D8*60°*D8*60 | 8 | 60° | 8 | 60 | 3 |
D8*90°*D8*60 | 8 | 90° | 8 | 60 | 3 |
D8*120°*D8*60 | 8 | 120° | 8 | 60 | 3 |
D10*60°*D10*75 | 10 | 60° | 10 | 75 | 3 |
D10*90°*D10*75 | 10 | 90° | 10 | 75 | 3 |
D10*120°*D10*75 | 10 | 120° | 10 | 75 | 3 |
D12*60°*D12*75 | 12 | 60° | 12 | 75 | 3 |
D12*90°*D12*75 | 12 | 90° | 12 | 75 | 3 |
D12*120°*D12*75 | 12 | 120° | 12 | 75 | 3 |
Model No. | Flute Diameter(mm) | Angle(°) | Shank Diameter(mm) | Overall length(mm) | Number of Teeth |
D8*90°*D8*75 | 8 | 90° | 8 | 75 | 3 |
D10*90°*D10*75 | 10 | 90° | 10 | 75 | 3 |
D12*90°*D12*75 | 12 | 90° | 12 | 75 | 3 |
The 60-degree angle indicates the angle formed between the cutting edge and the axis of the end mill. This angle determines the slope or bevel of the chamfer.
Chamfering is the process of creating a beveled edge, typically at the intersection of two surfaces. A 60-degree chamfer end mill is specifically designed to produce chamfers with a 60-degree angle.
The end mill removes material by cutting or shearing it away as it rotates. The geometry of the 60-degree chamfer end mill allows it to create clean and precise chamfers on the workpiece.
Chamfering is commonly used to remove sharp edges, improve aesthetics, and facilitate assembly by providing a smoother transition between surfaces. It also helps prevent stress concentrations.
60-degree chamfer end mills are used with milling machines, which are machining tools that remove material from a workpiece by advancing a cutter into it. The milling machine controls the movement of the end mill to achieve the desired chamfer.
These end mills are suitable for various materials, including metals, plastics, and composites. The appropriate cutting speed, feed rate, and depth of cut depend on the specific material being machined.
Chamfer end mills come in different sizes and configurations, such as single-flute, multiple-flute, or with various coatings to enhance performance and tool life.
When using a 60-degree chamfer end mill in CNC machining, the toolpath and cutting parameters need to be programmed to ensure accurate and efficient chamfering.
A 60-degree chamfer end mill is versatile and suitable for a wide range of chamfering applications. The 60-degree angle provides a balanced and moderate bevel, making it suitable for general-purpose chamfering tasks.
The 60-degree chamfer produced by the end mill creates a smooth transition between two surfaces. This is important for both functional and aesthetic reasons, especially in applications where sharp edges could pose a risk or where a finished appearance is desired.
Chamfering with a 60-degree end mill helps reduce stress concentrations at the edges of a workpiece. This is particularly important in engineering applications to enhance the structural integrity of components.
Chamfered edges facilitate assembly processes by providing easier alignment and insertion of parts. This is crucial in manufacturing, where efficient assembly can contribute to overall production speed and quality.
Eliminating sharp edges through chamfering enhances workplace safety. It reduces the risk of injuries caused by handling or coming into contact with sharp-edged components.
The design of the chamfer end mill allows for efficient material removal, contributing to faster machining times. The cutting geometry and appropriate cutting parameters result in a clean and precise chamfer.
A 60-degree chamfer end mill is suitable for use with a variety of materials, including metals, plastics, and composites. This versatility makes it a go-to choice for many machining applications.
The 60-degree chamfer end mill is well-suited for CNC machining applications. CNC machines can precisely control the toolpath, ensuring accurate and repeatable chamfering operations.
Depending on the material being machined, the use of coatings on the end mill can further enhance tool life. Coatings such as TiN (Titanium Nitride) or TiAlN (Titanium Aluminum Nitride) can provide improved wear resistance.
The standardized 60-degree angle allows for consistent and repeatable results across multiple workpieces. This consistency is crucial for maintaining quality in mass production scenarios.
The purpose of applying a coating to a carbide 60 Degree Chamfer End Mill is to enhance its performance, durability, and overall effectiveness in various machining operations.
TiN is a popular coating choice for carbide 60 Degree Chamfer End Mill. It offers excellent wear resistance and provides a protective layer on the tool's surface, reducing friction and extending tool life. TiN coatings are effective when machining non-ferrous materials and can enhance performance in general-purpose milling applications.
TiCN coatings offer improved hardness and heat resistance compared to TiN. They are suitable for machining ferrous materials, including steel and cast iron. TiCN coatings provide excellent wear resistance, reduced friction, and increased tool life.
AlTiN coatings are known for their exceptional hardness, high-temperature resistance, and excellent wear resistance. They are suitable for machining abrasive materials, such as hardened steels and stainless steels. AlTiN coatings provide extended tool life and enhanced performance in high-speed machining applications.
DLC coatings offer excellent hardness, low friction, and high lubricity. They are effective when machining aluminum, copper, and non-ferrous materials. DLC coatings can reduce built-up edge and enhance the chip flow, resulting in improved surface finish and reduced cutting forces.
A 60-degree chamfer end mill is a cutting tool used in machining and milling operations. It has a cutting edge with a 60-degree angle, which is designed to create chamfered edges or bevels on the workpiece. Chamfering is the process of cutting away a small portion of material from the edge of a workpiece to create a sloped or angled surface. Here are some common applications of a 60-degree chamfer end mill:
When a workpiece is machined, it often develops sharp edges or burrs along its edges. A chamfer end mill can be used to remove these burrs and create a smooth, beveled edge, improving the overall finish of the part and reducing the risk of injury.
In metal fabrication and welding applications, chamfered edges on the workpiece can help create a strong and uniform weld joint. By chamfering the edges before welding, you provide a larger welding surface area and reduce the risk of weld defects.
Chamfered edges are often used to enhance the aesthetics of a product, giving it a more polished and refined look. Additionally, chamfered edges on objects like hand tools or handles can make them more comfortable to grip and use.
Chamfered edges on parts can make the assembly process smoother by guiding components into place. This is particularly useful in industries like electronics, where precision assembly is crucial.
A chamfer end mill can also be used to create countersinks, which are conical recesses in a workpiece. Countersinks are often used to accommodate the heads of screws or bolts, allowing them to sit flush with the surface of the workpiece.
Chamfered edges can be important in the creation of machine components. For example, chamfered edges on gears or sprockets can help reduce wear and noise by ensuring smoother engagement between components.
Chamfer end mills are not limited to metalworking. They are also used in woodworking applications to create decorative edges on wooden pieces, adding visual appeal to furniture and other wooden items.
In these industries, chamfered edges are often used to reduce stress concentrations at the junction of different parts, enhancing the overall strength and durability of the assembled components.
In medical device manufacturing, chamfering is commonly used to create smooth and safe edges on surgical instruments, implants, and other medical equipment.
In all of these applications, the 60-degree chamfer end mill serves to create precise and consistent chamfers or bevels on the workpiece, ensuring that the finished product meets the desired specifications and functional requirements.
A 60 Degree Chamfer End Mill is a cutting tool used in machining and milling operations. It features a cutting edge with a 60-degree angle that is specifically designed for creating chamfered edges or beveled corners on workpieces.
This tool is commonly used for deburring, chamfering, and creating beveled edges on various materials such as metals, plastics, and even wood. It's especially useful in manufacturing processes where smooth edges and clean cuts are crucial.
The tool is inserted into a milling machine or CNC machine's spindle. As the machine rotates the tool, the cutting edge comes into contact with the workpiece's surface, gradually removing material and creating a chamfered edge at a 60-degree angle.
It can cut through a wide range of materials, including metals like aluminum, steel, and stainless steel, as well as plastics, composites, and wood.
Using this end mill offers several advantages, such as improved edge finish, reduced burrs, enhanced part aesthetics, and increased efficiency in machining processes.
Consider the material you're machining, the depth of cut, the feed rate, and the spindle speed. Using the right parameters ensures optimal results and tool longevity.
Yes, it can be used on curved or contoured surfaces, but the operator must be careful to maintain proper tool engagement to prevent chatter or excessive wear.
Lubrication or cooling is recommended, especially when working with metals, as it helps extend the tool's life, improves surface finish, and prevents overheating.
A chamfer is typically a straight, angled cut at the edge of a workpiece, while a bevel is a similar cut that runs along the edge, often at a continuous angle. This end mill can create both chamfers and bevels.
The size of the end mill you choose depends on the desired chamfer width and the dimensions of the workpiece. Smaller sizes are suitable for finer chamfers, while larger sizes are better for wider chamfers.
Yes, the end mill can be resharpened using appropriate sharpening equipment and techniques. Regular maintenance enhances the tool's lifespan and cutting performance.
Always wear appropriate personal protective equipment, follow machine safety guidelines, and secure your workpiece properly to prevent accidents during machining operations.
Ruiyu is a manufacturer of Carbide Cutting Tools: End Mills, Drills, Routers, Chamfer Mills and Specials.
We have precision detection machine, quality inspectors check cutters every piece to guarantee the quality of the products.
Yes, we have professional technician with rich experience and will deliver the samples for the approval before bulk production.
Yes, we have professional technician with rich experience and will deliver the samples for the approval before bulk production.We can produce according to your drawings; we can supply goods with medium-sized packaging without our logo, then you can repack at your side with your brand packaging; if volume is big, we can pack at our side with your brand packaging.
