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Solid Carbide 4 Flute Ball Nose End Mill
4 Flute
Spiral
High Speed Cutting
Cast Iron, Alloy Steel, Tool Steel,Stainless Steel, High-temp Alloys, Titanium Alloys, Non-ferrous Alloys
TiAlN, TiSiN, Nano
0.005-0.01
Stub, Standard, Extra-Long,38-330mm
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Model No. | Flute Diameter (mm) | Flute length (mm) | Shank Diameter (mm) | Overall length (mm) |
R0.5*2*D4*50 | R0.5 | 2 | 4 | 50 |
R0.75*3*D4*50 | R0.75 | 3 | 4 | 50 |
R1*4*D4*50 | R1 | 4 | 4 | 50 |
R1.25*5*D4*50 | R1.25 | 5 | 4 | 50 |
R1.5*6*D4*50 | R1.5 | 6 | 4 | 50 |
R1.75*7*D4*50 | R1.75 | 7 | 4 | 50 |
R2*8*D4*50 | R2 | 8 | 4 | 50 |
R2.5*10*D6*50 | R2.5 | 10 | 6 | 50 |
R3*12*D6*50 | R3 | 12 | 6 | 50 |
R4*16*D8*60 | R4 | 16 | 8 | 60 |
R5*20*D10*75 | R5 | 20 | 10 | 75 |
R6*24*D12*75 | R6 | 24 | 12 | 75 |
R7*28*D14*100 | R7 | 28 | 14 | 100 |
R8*32*D16*100 | R8 | 32 | 16 | 100 |
R9*36*D18*100 | R9 | 36 | 18 | 100 |
R10*40*D20*100 | R10 | 40 | 20 | 100 |
Model No. | Flute Diameter (mm) | Flute length (mm) | Shank Diameter (mm) | Overall length (mm) |
R2*8*D4*75 | R2 | 8 | 4 | 75 |
R2*8*D4*100 | R2 | 8 | 4 | 100 |
R3*12*D6*75 | R3 | 12 | 6 | 75 |
R3*12*D6*100 | R3 | 12 | 6 | 100 |
R4*16*D8*75 | R4 | 16 | 8 | 75 |
R4*16*D8*100 | R4 | 16 | 8 | 100 |
R5*20*D10*100 | R5 | 20 | 10 | 100 |
R6*24*D12*100 | R6 | 24 | 12 | 100 |
R3*12*D6*150 | R3 | 12 | 6 | 150 |
R4*16*D8*150 | R4 | 16 | 8 | 150 |
R5*20*D10*150 | R5 | 20 | 10 | 150 |
R6*24*D12*150 | R6 | 24 | 12 | 150 |
R7*28*D14*150 | R7 | 28 | 14 | 150 |
R8*32*D16*150 | R8 | 32 | 16 | 150 |
R9*36*D18*150 | R9 | 36 | 18 | 150 |
R10*40*D20*150 | R10 | 40 | 20 | 150 |
The term "4-flute" indicates that the end mill has four cutting edges or flutes. Having multiple flutes helps in improving the tool's stability and allows for higher feed rates during machining.
The end mill has a ball-shaped cutting head, hence the term "ball nose." This design is effective for machining contoured surfaces or complex 3D shapes. The ball-shaped tip reduces tool stress and enhances surface finish.
The ball nose design makes this type of end mill particularly well-suited for contouring applications, where the tool needs to follow intricate shapes and curves. It is commonly used in mold making and die manufacturing.
The ball nose geometry allows for smoother finishing cuts, reducing the need for secondary operations. This makes it suitable for applications where a high-quality surface finish is critical.
The multiple flutes contribute to improved stability and reduced chatter during machining. Chattering can lead to poor surface finish and tool wear, so minimizing it is essential for achieving high-quality results.
The ball nose end mill is effective in slotting operations, where the end mill needs to plunge into the material and then move laterally to create slots. The ball nose design allows for efficient material removal in such operations.
4-flute ball nose end mills are available in various materials and coatings, allowing them to be used for a wide range of materials, including metals, plastics, and composites. The choice of material and coating depends on the specific requirements of the machining task and the properties of the workpiece material.
The combination of the ball nose design and the four flutes makes this type of end mill versatile for a range of applications, including roughing and finishing operations.
The ball nose design allows for smoother contouring and finishing cuts, resulting in an enhanced surface finish on the machined part. This is particularly important in applications where aesthetics or precision is crucial.
The multiple flutes contribute to increased stability during machining, reducing the likelihood of chatter. Chatter can negatively impact surface finish and tool life, so minimizing it is essential for achieving high-quality results.
The ball nose geometry is well-suited for machining three-dimensional shapes and contours. This makes the 4-flute ball nose end mill ideal for tasks such as mold making, where intricate and complex shapes are common.
These end mills are available in various materials and coatings, making them versatile for machining different materials such as metals, plastics, and composites. The versatility allows for broader application across various industries.
The multiple flutes distribute the cutting load, reducing wear on individual edges and prolonging the tool life. This is particularly advantageous in high-volume or continuous machining operations.
The ball nose design is effective for slotting operations, as it allows the end mill to plunge into the material and then move laterally to create slots efficiently. This makes it a valuable tool for tasks that involve creating slots in components.
The presence of four flutes enables higher feed rates during machining. This increased feed capability enhances productivity by allowing the tool to remove material more quickly while maintaining stability.
The combination of the ball nose design and multiple flutes makes these end mills adaptable to challenging machining conditions. They can handle a range of cutting parameters and are suitable for both roughing and finishing operations.
The four flutes contribute to the overall rigidity of the tool, which is essential for maintaining accuracy in machining. This enhanced rigidity is beneficial when dealing with harder materials or when precision is a critical factor.
The efficiency of 4-flute ball nose end mills in various applications, coupled with their ability to produce high-quality finishes in a single operation, can result in time and cost savings compared to using multiple tools or performing additional finishing processes.
The purpose of applying a coating to 4-flute ball nose end mill is to enhance its performance, durability, and overall effectiveness in various machining operations.
TiN is a popular coating choice for 4-flute ball nose end mill . It offers excellent wear resistance and provides a protective layer on the tool's surface, reducing friction and extending tool life. TiN coatings are effective when machining non-ferrous materials and can enhance performance in general-purpose milling applications.
TiCN coatings offer improved hardness and heat resistance compared to TiN. They are suitable for machining ferrous materials, including steel and cast iron. TiCN coatings provide excellent wear resistance, reduced friction, and increased tool life.
AlTiN coatings are known for their exceptional hardness, high-temperature resistance, and excellent wear resistance. They are suitable for machining abrasive materials, such as hardened steels and stainless steels. AlTiN coatings provide extended tool life and enhanced performance in high-speed machining applications.
DLC coatings offer excellent hardness, low friction, and high lubricity. They are effective when machining aluminum, copper, and non-ferrous materials. DLC coatings can reduce built-up edge and enhance the chip flow, resulting in improved surface finish and reduced cutting forces.
A 4-flute ball nose end mill is a type of cutting tool used in machining and milling operations. It has four cutting edges and a rounded tip, resembling a ball. This design allows it to create intricate shapes, smooth contours, and fine details in various materials. Here are some common applications for a 4-flute ball nose end mill:
The ball nose end mill is excellent for creating complex 3D shapes, contours, and intricate designs. It's commonly used in industries like aerospace, automotive, and mold-making to produce parts with smooth curves and intricate surface details.
In the production of dies and molds, the ball nose end mill is used to create smooth cavities, pockets, and channels. Its ability to create tight radii and smooth transitions is crucial for achieving accurate and high-quality mold surfaces.
The ball nose end mill is often employed to achieve superior surface finishes on a variety of materials. It can be used for finishing operations after roughing cuts to create smooth, polished surfaces with minimal scalloping.
Ball nose end mills are suitable for engraving and adding textures to parts. They can create intricate patterns and designs on materials like wood, plastic, and metal.
Artists and craftsmen can use ball nose end mills to create decorative and artistic designs on materials, including wood, acrylic, and soft metals.
Ball nose end mills are used in jewelry making to create intricate details, textures, and patterns on precious metals like gold, silver, and platinum.
When developing prototypes or one-off parts, the ball nose end mill can be used to create complex shapes and contours quickly and accurately.
Architectural models, miniature components, and other detailed model pieces often benefit from the precision and versatility of the ball nose end mill.
Sculptors and artists can use ball nose end mills to carve intricate sculptures and artworks from various materials.
Ball nose end mills are particularly effective in machining soft materials like plastics, foams, and certain non-ferrous metals due to their ability to create smooth contours without excessive cutting forces.
It's important to note that the choice of material, tool geometry, feeds and speeds, and machine rigidity all play a role in the success of any machining operation.
A 4 Flute Ball Nose End Mill is a specialized cutting tool used in machining and milling operations. It features four cutting edges or flutes along its cylindrical body and a rounded ball-shaped tip. This design allows for efficient and precise machining of curved and contoured surfaces, making it particularly useful for 3D milling, sculpting, and finishing operations.
The 4 Flute Ball Nose End Mill works by rotating the tool while it comes into contact with the workpiece. The ball-shaped tip at the end of the tool ensures that the cutting action occurs primarily on the surface of the material, allowing for smooth and precise contouring. The multiple flutes help to evacuate chips and debris from the cutting area, preventing clogging and ensuring efficient material removal.
A 4 Flute Ball Nose End Mill is versatile and can cut a wide range of materials. It is commonly used for machining softer materials like plastics, wood, and non-ferrous metals such as aluminum. Additionally, it can also be used on harder materials like steel and stainless steel, although the cutting speed and feed rates may need to be adjusted accordingly to achieve optimal results.
Using a 4 Flute Ball Nose End Mill offers several advantages in milling and machining operations. Firstly, its ball-shaped tip allows for smooth and precise contouring of surfaces, making it an ideal choice for intricate designs and 3D milling. Secondly, the multiple flutes ensure efficient chip evacuation, reducing the risk of clogging and improving overall machining performance. Lastly, the tool's versatility in cutting various materials makes it a valuable asset in a range of industries.
Choosing the appropriate 4 Flute Ball Nose End Mill for a project involves considering several factors. Start by identifying the material you'll be working with and its hardness. Next, determine the required cutting diameter and flute length based on the design specifications. Consider the tool's coating, which can affect tool life and performance. Finally, choose the appropriate shank diameter and overall length to ensure compatibility with your milling machine.
Ruiyu is a manufacturer of Carbide Cutting Tools: End Mills, Drills, Routers, Chamfer Mills and Specials.
We have precision detection machine, quality inspectors check cutters every piece to guarantee the quality of the products.
Yes, we have professional technician with rich experience and will deliver the samples for the approval before bulk production.
Yes, we have professional technician with rich experience and will deliver the samples for the approval before bulk production.We can produce according to your drawings; we can supply goods with medium-sized packaging without our logo, then you can repack at your side with your brand packaging; if volume is big, we can pack at our side with your brand packaging.
Model No. | Flute Diameter (mm) | Flute length (mm) | Shank Diameter (mm) | Overall length (mm) |
R0.5*2*D4*50 | R0.5 | 2 | 4 | 50 |
R0.75*3*D4*50 | R0.75 | 3 | 4 | 50 |
R1*4*D4*50 | R1 | 4 | 4 | 50 |
R1.25*5*D4*50 | R1.25 | 5 | 4 | 50 |
R1.5*6*D4*50 | R1.5 | 6 | 4 | 50 |
R1.75*7*D4*50 | R1.75 | 7 | 4 | 50 |
R2*8*D4*50 | R2 | 8 | 4 | 50 |
R2.5*10*D6*50 | R2.5 | 10 | 6 | 50 |
R3*12*D6*50 | R3 | 12 | 6 | 50 |
R4*16*D8*60 | R4 | 16 | 8 | 60 |
R5*20*D10*75 | R5 | 20 | 10 | 75 |
R6*24*D12*75 | R6 | 24 | 12 | 75 |
R7*28*D14*100 | R7 | 28 | 14 | 100 |
R8*32*D16*100 | R8 | 32 | 16 | 100 |
R9*36*D18*100 | R9 | 36 | 18 | 100 |
R10*40*D20*100 | R10 | 40 | 20 | 100 |
Model No. | Flute Diameter (mm) | Flute length (mm) | Shank Diameter (mm) | Overall length (mm) |
R2*8*D4*75 | R2 | 8 | 4 | 75 |
R2*8*D4*100 | R2 | 8 | 4 | 100 |
R3*12*D6*75 | R3 | 12 | 6 | 75 |
R3*12*D6*100 | R3 | 12 | 6 | 100 |
R4*16*D8*75 | R4 | 16 | 8 | 75 |
R4*16*D8*100 | R4 | 16 | 8 | 100 |
R5*20*D10*100 | R5 | 20 | 10 | 100 |
R6*24*D12*100 | R6 | 24 | 12 | 100 |
R3*12*D6*150 | R3 | 12 | 6 | 150 |
R4*16*D8*150 | R4 | 16 | 8 | 150 |
R5*20*D10*150 | R5 | 20 | 10 | 150 |
R6*24*D12*150 | R6 | 24 | 12 | 150 |
R7*28*D14*150 | R7 | 28 | 14 | 150 |
R8*32*D16*150 | R8 | 32 | 16 | 150 |
R9*36*D18*150 | R9 | 36 | 18 | 150 |
R10*40*D20*150 | R10 | 40 | 20 | 150 |
The term "4-flute" indicates that the end mill has four cutting edges or flutes. Having multiple flutes helps in improving the tool's stability and allows for higher feed rates during machining.
The end mill has a ball-shaped cutting head, hence the term "ball nose." This design is effective for machining contoured surfaces or complex 3D shapes. The ball-shaped tip reduces tool stress and enhances surface finish.
The ball nose design makes this type of end mill particularly well-suited for contouring applications, where the tool needs to follow intricate shapes and curves. It is commonly used in mold making and die manufacturing.
The ball nose geometry allows for smoother finishing cuts, reducing the need for secondary operations. This makes it suitable for applications where a high-quality surface finish is critical.
The multiple flutes contribute to improved stability and reduced chatter during machining. Chattering can lead to poor surface finish and tool wear, so minimizing it is essential for achieving high-quality results.
The ball nose end mill is effective in slotting operations, where the end mill needs to plunge into the material and then move laterally to create slots. The ball nose design allows for efficient material removal in such operations.
4-flute ball nose end mills are available in various materials and coatings, allowing them to be used for a wide range of materials, including metals, plastics, and composites. The choice of material and coating depends on the specific requirements of the machining task and the properties of the workpiece material.
The combination of the ball nose design and the four flutes makes this type of end mill versatile for a range of applications, including roughing and finishing operations.
The ball nose design allows for smoother contouring and finishing cuts, resulting in an enhanced surface finish on the machined part. This is particularly important in applications where aesthetics or precision is crucial.
The multiple flutes contribute to increased stability during machining, reducing the likelihood of chatter. Chatter can negatively impact surface finish and tool life, so minimizing it is essential for achieving high-quality results.
The ball nose geometry is well-suited for machining three-dimensional shapes and contours. This makes the 4-flute ball nose end mill ideal for tasks such as mold making, where intricate and complex shapes are common.
These end mills are available in various materials and coatings, making them versatile for machining different materials such as metals, plastics, and composites. The versatility allows for broader application across various industries.
The multiple flutes distribute the cutting load, reducing wear on individual edges and prolonging the tool life. This is particularly advantageous in high-volume or continuous machining operations.
The ball nose design is effective for slotting operations, as it allows the end mill to plunge into the material and then move laterally to create slots efficiently. This makes it a valuable tool for tasks that involve creating slots in components.
The presence of four flutes enables higher feed rates during machining. This increased feed capability enhances productivity by allowing the tool to remove material more quickly while maintaining stability.
The combination of the ball nose design and multiple flutes makes these end mills adaptable to challenging machining conditions. They can handle a range of cutting parameters and are suitable for both roughing and finishing operations.
The four flutes contribute to the overall rigidity of the tool, which is essential for maintaining accuracy in machining. This enhanced rigidity is beneficial when dealing with harder materials or when precision is a critical factor.
The efficiency of 4-flute ball nose end mills in various applications, coupled with their ability to produce high-quality finishes in a single operation, can result in time and cost savings compared to using multiple tools or performing additional finishing processes.
The purpose of applying a coating to 4-flute ball nose end mill is to enhance its performance, durability, and overall effectiveness in various machining operations.
TiN is a popular coating choice for 4-flute ball nose end mill . It offers excellent wear resistance and provides a protective layer on the tool's surface, reducing friction and extending tool life. TiN coatings are effective when machining non-ferrous materials and can enhance performance in general-purpose milling applications.
TiCN coatings offer improved hardness and heat resistance compared to TiN. They are suitable for machining ferrous materials, including steel and cast iron. TiCN coatings provide excellent wear resistance, reduced friction, and increased tool life.
AlTiN coatings are known for their exceptional hardness, high-temperature resistance, and excellent wear resistance. They are suitable for machining abrasive materials, such as hardened steels and stainless steels. AlTiN coatings provide extended tool life and enhanced performance in high-speed machining applications.
DLC coatings offer excellent hardness, low friction, and high lubricity. They are effective when machining aluminum, copper, and non-ferrous materials. DLC coatings can reduce built-up edge and enhance the chip flow, resulting in improved surface finish and reduced cutting forces.
A 4-flute ball nose end mill is a type of cutting tool used in machining and milling operations. It has four cutting edges and a rounded tip, resembling a ball. This design allows it to create intricate shapes, smooth contours, and fine details in various materials. Here are some common applications for a 4-flute ball nose end mill:
The ball nose end mill is excellent for creating complex 3D shapes, contours, and intricate designs. It's commonly used in industries like aerospace, automotive, and mold-making to produce parts with smooth curves and intricate surface details.
In the production of dies and molds, the ball nose end mill is used to create smooth cavities, pockets, and channels. Its ability to create tight radii and smooth transitions is crucial for achieving accurate and high-quality mold surfaces.
The ball nose end mill is often employed to achieve superior surface finishes on a variety of materials. It can be used for finishing operations after roughing cuts to create smooth, polished surfaces with minimal scalloping.
Ball nose end mills are suitable for engraving and adding textures to parts. They can create intricate patterns and designs on materials like wood, plastic, and metal.
Artists and craftsmen can use ball nose end mills to create decorative and artistic designs on materials, including wood, acrylic, and soft metals.
Ball nose end mills are used in jewelry making to create intricate details, textures, and patterns on precious metals like gold, silver, and platinum.
When developing prototypes or one-off parts, the ball nose end mill can be used to create complex shapes and contours quickly and accurately.
Architectural models, miniature components, and other detailed model pieces often benefit from the precision and versatility of the ball nose end mill.
Sculptors and artists can use ball nose end mills to carve intricate sculptures and artworks from various materials.
Ball nose end mills are particularly effective in machining soft materials like plastics, foams, and certain non-ferrous metals due to their ability to create smooth contours without excessive cutting forces.
It's important to note that the choice of material, tool geometry, feeds and speeds, and machine rigidity all play a role in the success of any machining operation.
A 4 Flute Ball Nose End Mill is a specialized cutting tool used in machining and milling operations. It features four cutting edges or flutes along its cylindrical body and a rounded ball-shaped tip. This design allows for efficient and precise machining of curved and contoured surfaces, making it particularly useful for 3D milling, sculpting, and finishing operations.
The 4 Flute Ball Nose End Mill works by rotating the tool while it comes into contact with the workpiece. The ball-shaped tip at the end of the tool ensures that the cutting action occurs primarily on the surface of the material, allowing for smooth and precise contouring. The multiple flutes help to evacuate chips and debris from the cutting area, preventing clogging and ensuring efficient material removal.
A 4 Flute Ball Nose End Mill is versatile and can cut a wide range of materials. It is commonly used for machining softer materials like plastics, wood, and non-ferrous metals such as aluminum. Additionally, it can also be used on harder materials like steel and stainless steel, although the cutting speed and feed rates may need to be adjusted accordingly to achieve optimal results.
Using a 4 Flute Ball Nose End Mill offers several advantages in milling and machining operations. Firstly, its ball-shaped tip allows for smooth and precise contouring of surfaces, making it an ideal choice for intricate designs and 3D milling. Secondly, the multiple flutes ensure efficient chip evacuation, reducing the risk of clogging and improving overall machining performance. Lastly, the tool's versatility in cutting various materials makes it a valuable asset in a range of industries.
Choosing the appropriate 4 Flute Ball Nose End Mill for a project involves considering several factors. Start by identifying the material you'll be working with and its hardness. Next, determine the required cutting diameter and flute length based on the design specifications. Consider the tool's coating, which can affect tool life and performance. Finally, choose the appropriate shank diameter and overall length to ensure compatibility with your milling machine.
Ruiyu is a manufacturer of Carbide Cutting Tools: End Mills, Drills, Routers, Chamfer Mills and Specials.
We have precision detection machine, quality inspectors check cutters every piece to guarantee the quality of the products.
Yes, we have professional technician with rich experience and will deliver the samples for the approval before bulk production.
Yes, we have professional technician with rich experience and will deliver the samples for the approval before bulk production.We can produce according to your drawings; we can supply goods with medium-sized packaging without our logo, then you can repack at your side with your brand packaging; if volume is big, we can pack at our side with your brand packaging.
