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1/4 Inch End Mill

  • Solid Carbide 4 Flute Square End Mill

  • 4 Flute

  • Spiral

  • High Speed Cutting

  • Cast Iron, Alloy Steel, Tool Steel,Stainless Steel, High-temp Alloys, Titanium Alloys, Non-ferrous Alloys

  • TiAlN, TiSiN, Nano, etc.

  • 0.005-0.01

  • Stub, Standard, Extra-Long,38-330mm

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Quantity:

1/4 Inch End Mill Features


1、High Heat Resistance:

Carbide end mills can withstand high temperatures generated during the milling process, allowing for faster cutting speeds and increased productivity.


2、Superior Cutting Performance:

The hardness and heat resistance of carbide square end mills contribute to their superior cutting performance.


3、Stability and Rigidity:

Carbide square end mills offer high rigidity and stability during cutting, minimizing tool deflection and vibrations.


4、Reduced Chatter:

The rigidity and stability of carbide square end mills help minimize chatter during the milling process.


1/4 Inch End Mill Advantages:


1、Exceptional Hardness:

Carbide square end mills are renowned for their exceptional hardness. This hardness allows them to maintain their cutting edge for longer periods, resulting in extended tool life and reduced tool replacement costs.


2、High Heat Resistance:

Carbide end mills exhibit high heat resistance, enabling them to withstand the elevated temperatures generated during the machining process. This feature allows for higher cutting speeds and increased productivity.


3、Superior Cutting Performance:

The combination of hardness and heat resistance in carbide square end mills contributes to their superior cutting performance. They can efficiently remove material and create precise square-shaped features with excellent surface finishes.


4、Increased Productivity:

With their exceptional cutting performance and heat resistance, carbide square end mills contribute to increased productivity. They allow for higher cutting speeds, reducing machining time and increasing overall efficiency.


5、Excellent Chip Evacuation:

Carbide end mills often feature multiple flutes, which aid in efficient chip evacuation. This helps prevent chip clogging and enhances the surface finish of the machined part.


6、Stability and Rigidity:

Carbide square end mills offer high levels of stability and rigidity during cutting. This characteristic minimizes tool deflection and vibrations, resulting in improved accuracy and dimensional precision.


7、Wide Range of Sizes and Configurations:

Carbide square end mills are available in a wide range of sizes, flute configurations, and cutting edge geometries. This allows for precise tool selection based on specific machining requirements.


1/4 Inch End Mill Coatings:


The purpose of applying a coating to a carbide end mill is to enhance its performance, durability, and overall effectiveness in various machining operations.


Titanium Nitride (TiN):

TiN is a popular coating choice for carbide square end mills. It offers excellent wear resistance and provides a protective layer on the tool's surface, reducing friction and extending tool life. TiN coatings are effective when machining non-ferrous materials and can enhance performance in general-purpose milling applications.


Titanium Carbonitride (TiCN):

TiCN coatings offer improved hardness and heat resistance compared to TiN. They are suitable for machining ferrous materials, including steel and cast iron. TiCN coatings provide excellent wear resistance, reduced friction, and increased tool life.


Aluminum Titanium Nitride (AlTiN):

AlTiN coatings are known for their exceptional hardness, high-temperature resistance, and excellent wear resistance. They are suitable for machining abrasive materials, such as hardened steels and stainless steels. AlTiN coatings provide extended tool life and enhanced performance in high-speed machining applications.


Diamond-Like Carbon (DLC):

DLC coatings offer excellent hardness, low friction, and high lubricity. They are effective when machining aluminum, copper, and non-ferrous materials. DLC coatings can reduce built-up edge and enhance the chip flow, resulting in improved surface finish and reduced cutting forces.


1/4 Inch End Mill Applications


A 1/4 inch End Mill is a common cutting tool used in machining processes, particularly in milling operations. It has a cylindrical shape with cutting edges on one end and a shank on the other, typically measuring 1/4 inch (0.25 inches) in diameter. Here are some common applications for a 1/4 inch End Mill:


1、Slot Cutting:

A 1/4 inch End Mill is ideal for cutting slots in workpieces. Whether you need to create narrow or wide slots, this size is versatile and widely used.


2、Profile Machining:

You can use it for profiling tasks, such as shaping the edges of a workpiece or creating complex contours and shapes.


3、Pocketing:

When you need to create pockets or recesses in a workpiece, a 1/4 inch End Mill can efficiently remove material to achieve the desired depth and shape.


4、Engraving:

For engraving text, logos, or designs on various materials, this end mill size can provide the precision and detail required.


5、Facing:

It's suitable for facing operations where you need to create a flat surface on a workpiece.


6、Drilling:

While primarily designed for milling, some 1/4 inch End Mills have center-cutting capabilities, allowing them to be used for drilling shallow holes.


7、Chamfering:

It can be used to create chamfers or bevels on the edges of a workpiece.


8、Aluminum Machining:

Due to its versatility and ability to handle high-speed machining, a 1/4 inch End Mill is commonly used in aluminum machining for aerospace, automotive, and other industries.


9、Plastic Machining:

When working with plastics, this end mill size can provide precise cutting and profiling without causing melting or deformation.


10、Woodworking:

In woodworking applications, a 1/4 inch End Mill can shape and carve wooden components, whether it's for furniture making or decorative work.


11、Composite Material Machining:

It's suitable for machining composite materials used in aerospace and automotive industries, ensuring clean cuts without delamination.


12、Roughing and Finishing:

You can use it for both roughing (material removal) and finishing (creating smooth surfaces) operations. Adjusting cutting parameters like speed and feed will determine the operation's outcome.


13、Tool and Die Making:

Toolmakers use 1/4 inch End Mills to create intricate dies, molds, and tooling components for various manufacturing processes.


14、Jewelry Making:

In the jewelry industry, this end mill size is used to craft intricate designs on metals and precious materials like gold and silver.


15、Prototype Development:

Engineers and product designers use 1/4 inch End Mills to fabricate prototypes of new products, allowing for testing and refinement before mass production.


Video Of 1/4 Inch End Mill


FAQs for 1/4 Inch End Mill


1、What is a 1/4 inch End Mill?

A 1/4 inch End Mill is a cutting tool used in machining processes, primarily milling. It has a cylindrical shape with cutting edges on one end and a shank on the other, typically measuring 1/4 inch (0.25 inches) in diameter.


2、What are End Mills used for?

End Mills are primarily used for cutting and shaping various materials, including metal, wood, plastic, and composites. They are commonly used in milling machines to remove material and create precise shapes and features.


3、How do I choose the right End Mill for my project?

Selecting the right End Mill depends on several factors, including the material you're cutting, the desired surface finish, and the specific machining operation. Consider factors such as material hardness, tool geometry, coating, and cutting speed to make the right choice.


4、What materials can a 1/4 inch End Mill cut?

A 1/4 inch End Mill can cut a wide range of materials, including steel, aluminum, brass, copper, plastics, and wood. The choice of material largely depends on the End Mill's design, sharpness, and coating.


5、How do I maintain a 1/4 inch End Mill?

To ensure the longevity and performance of your End Mill, keep it clean, sharp, and free from chips and debris. Regularly inspect and re-sharpen or replace the End Mill when it shows signs of wear.


6、What safety precautions should I take when using a 1/4 inch End Mill?

Always wear appropriate personal protective equipment (PPE), such as safety glasses and hearing protection. Secure your workpiece firmly in place, use appropriate feeds and speeds, and be cautious to prevent accidents and injury.


7、Can I use a 1/4 inch End Mill in a handheld drill?

While it's possible to use an End Mill in a handheld drill for light work, it's not recommended for precision machining. End Mills are typically used in milling machines or CNC routers for accurate and controlled cutting.


8、What are some common types of 1/4 inch End Mills available?

Common types of 1/4 inch End Mills include square end mills (for general milling), ball nose end mills (for contouring and 3D profiling), and flat end mills (for flat-bottomed holes and surfaces). Specialized End Mills like corner radius and chamfer mills are also available.


9、 Can I use a 1/4 inch End Mill for both roughing and finishing operations?

Yes, you can use a 1/4 inch End Mill for both roughing (material removal) and finishing (creating smooth surfaces). Adjusting cutting parameters, such as speed and feed, based on the specific operation is essential.


FAQs for the factory :


1、Are you a factory?

Yes, we are facotry. Founded in 2004,Ruiyu Tools has established itself as a trusted provider of high-quality drill bits, end mills, and other non-standard tools.


2、How to select models?

Before purchasing, please contact us to confirm model No. and drawings to avoid any misunderstanding.


3、Do you offer OEM & ODM service?

Yes.We can supply OEM&ODM and make customized design for any specific application.


4、How can we know the product quality?

We suggest you ording a sample. And you can also send us email with detailed photos and specifications for checking if you cannot get enough information in the product page.


5、What's the delivery time?

Non-standard tools 5-10 Working days,Standard tools usually 1-2 days.

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